CONTENT
Starting System
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Starting System
DIAGNOSIS AND TESTING
-Starting System
-Principles of Operation
-Starting System — Anti-Theft Intervention
-Inspection and Verification
-Symptom Chart
-Pinpoint Tests
-Pinpoint Test B: The Engine Does Not Crank/The Relay Does Not Click
-Pinpoint Test C: The Engine Cranks Slowly
-Component Tests
-Starter Motor — Load Test
-Starter Motor — No-Load Test
-Starter Motor — Motor Feed Circuit Voltage Drop Test
-Starter Motor — Motor Ground Circuit Voltage Drop Test
REMOVAL AND INSTALLATION
-Starter Motor
Charging System — General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Charging System
DIAGNOSIS AND TESTING
-Charging System
-Principles of Operation
-Inspection and Verification
-Symptom Chart
-Pinpoint Tests
-Component Tests
Battery, Mounting and Cables
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Battery and Cables
DIAGNOSIS AND TESTING
-Battery
-Principles of Operation
-Inspection and Verification
-Pinpoint Tests
GENERAL PROCEDURES
-Battery Disconnect
REMOVAL AND INSTALLATION
-Battery and Battery Tray — Exploded View
-Battery
-Battery Tray
-Battery Cables
Generator and Regulator
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Generator
DIAGNOSIS AND TESTING
-Generator
REMOVAL AND INSTALLATION
-Generator — 2.0L
-Generator — 2.0L PZEV
-Generator — 2.3L
-Voltage Regulator
Engine Cooling system
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Engine Cooling
DIAGNOSIS AND TESTING
-Engine Cooling
-Principles of Operation
-Inspection and Verification
-Symptom Chart
-Pinpoint Tests
-Component Tests
-Pressure Test — Degas Bottle Systems
-Pressure Test — Coolant Expansion Tank Systems
-Cap
-Thermostat
-Radiator Leak Test, Removed From Vehicle
-Fan Clutch Test
GENERAL PROCEDURES
-Cooling System Draining, Filling and Bleeding
-Draining
-Filling and Bleeding with RADKITPLUS
-Filling and Bleeding without RADKITPLUS
-Cooling System Flushing
REMOVAL AND INSTALLATION
-Thermostat Housing
-Coolant Pump
-Radiator and Cooling Fan — Exploded View
-Radiator
-Cooling Fan Motor and Shroud
-Degas Bottle
-Block Heater
Engine Emission Control — 2.0L and 2.3L
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Engine Emission Control
DIAGNOSIS AND TESTING
-Engine Emission Control
REMOVAL AND INSTALLATION
-Exhaust Gas Recirculation (EGR) Valve
-Positive Crankcase Ventilation (PCV) System Components — Exploded View
-Positive Crankcase Ventilation (PCV) Valve
-Crankcase Vent Oil Separator
-Secondary Air Injection System (AIR) Components — Exploded View
-Secondary Air Injection (AIR) Pump — 2.0L
-Secondary Air Injection (AIR) Valve — 2.0L
Evaporative Emissions
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Evaporative Emissions
DIAGNOSIS AND TESTING
-Evaporative Emissions
GENERAL PROCEDURES
-Evaporative Emission System Leak Test
REMOVAL AND INSTALLATION
-Evaporative Emission (EVAP) System Components — Exploded View
-Evaporative Emission Canister Purge Valve
-Evaporative Emission Canister Vent Solenoid
-Fuel Vapor Tube Assembly
-Evaporative Emission Canister — 4-Door/Wagon
-Evaporative Emission Canister — 3-Door/5-Door
Fuel Charging and Controls — 2.0L and 2.3L
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Fuel Charging and Controls
DIAGNOSIS AND TESTING
-Fuel Charging and Controls
REMOVAL AND INSTALLATION
-Throttle Body
-Fuel Pump Driver Module (FPDM)
-Fuel Charging Wiring Harness
-Fuel Rail
Acceleration Control
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Acceleration Control
DIAGNOSIS AND TESTING
-Acceleration Control
-Inspection and Verification
-Symptom Chart
REMOVAL AND INSTALLATION
-Accelerator Pedal
-Accelerator Cable
Engine Mechanical
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Accessory Drive
DIAGNOSIS AND TESTING
-Accessory Drive
-Inspection and Verification
-Symptom Chart
-Component Tests
REMOVAL AND INSTALLATION
-Front End Accessory Drive (FEAD) — Exploded View
-Accessory Drive Belt
-Accessory Drive Belt Tensioner
-Accessory Drive Belt Idler Pulley
Engine System — General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Engine
DIAGNOSIS AND TESTING
-Engine
-Inspection and Verification
-Symptom Chart
-Component Tests
-Compression Test — Compression Gauge Check
-Cylinder Leakage Detection
-Excessive Engine Oil Consumption
-Intake Manifold Vacuum Test
-Excessive Engine Oil Consumption
-Valve Train Analysis — Engine Off, Valve Cover Removed
GENERAL PROCEDURES
-Sprockets
-Camshaft Bearing Journal Diameter
-Camshaft End Play — OHC Engines
-Camshaft Surface Inspection
-Camshaft Lobe Lift
-Camshaft Runout
-Crankshaft End Play
-Valve Stem Diameter
-Valve Inspection
-Valve Guide Inner Diameter
-Valve Spring Free Length
-Valve Spring Squareness
-Valve Spring Strength
-Valve Seat Inspection
-Flywheel Inspection
-Cylinder Head Distortion
-Cylinder Block Distortion
-Exhaust Manifold Cleaning and Inspection
-Cylinder Block Core Plug Replacement
-Spark Plug Inspection
-Valve Tappet Inspection
Engine — 2.0L and 2.3L
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Engine
DIAGNOSIS AND TESTING
-Engine
GENERAL PROCEDURES
-Valve Clearance Check
IN-VEHICLE REPAIR
-Intake Manifold
-Valve Cover
-Lower End Components — Exploded View
-Crankshaft Pulley
-Crankshaft Front Seal
-Flexplate
-Flywheel
-Crankshaft Rear Seal with Retainer Plate
-Engine Front Cover
-Timing Drive Components
-Camshafts
-Valve Train Components — Exploded View
-Valve Springs
-Valve Seals
-Valve Tappets
-Cylinder Head
Engine Lubrication Components — Exploded View
-Oil Filter Adapter
-Engine Oil Pressure (EOP) Switch
-Oil Pan
-Oil Pump Screen and Pickup Tube
-Oil Pump
-Oil Level Indicator and Tube
-Engine Mount
REMOVAL
-Engine
DISASSEMBLY
-Engine
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
-Cylinder Head
ASSEMBLY
-Engine
INSTALLATION
-Engine
Exhaust System
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Exhaust System
DIAGNOSIS AND TESTING
-Exhaust System
-Principles of Operation
-Inspection and Verification
-Symptom Chart
GENERAL PROCEDURES
Exhaust System Alignment
REMOVAL AND INSTALLATION
-Exhaust System — Exploded View
-Catalytic Converter — 2.0L PZEV
-Catalytic Converter — 2.0L and 2.3L
-Exhaust Flexible Pipe
-Muffler and Tailpipe
Fuel System — General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Fuel System
DIAGNOSIS AND TESTING
-Fuel System
-Principles of Operation
-Inspection and Verification
-Symptom Chart
-Pinpoint Test
GENERAL PROCEDURES
-Fuel System Pressure Release
-Quick Connect Coupling
-Fuel Tank Draining
Fuel Tank and Lines
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Fuel Tank and Lines
DIAGNOSIS AND TESTING
-Fuel Tank and Lines
REMOVAL AND INSTALLATION
-Fuel Tank and Filler Pipe — Exploded View
-Fuel Tank
-Fuel Tank Filler Pipe
-Fuel Filter
-Fuel Pump Module
-Inertia Fuel Shutoff (IFS) Switch
Engine Ignition — 2.0L and 2.3L
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Engine Ignition
DIAGNOSIS AND TESTING
-Engine Ignition
REMOVAL AND INSTALLATION
-Engine Ignition Components — Exploded View
-Ignition Coil-On-Plug
-Spark Plugs
Intake Air Distribution and Filtering
SPECIFICATIONS
DESCRIPTION AND OPERATION
-Intake Air Distribution and Filtering
DIAGNOSIS AND TESTING
-Intake Air Distribution and Filtering
REMOVAL AND INSTALLATION
-Intake Air System Components — Exploded View
-Air Cleaner
-Intake Air Resonator
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