CONTENT
GENERAL
HOW TO USE THIS MANUAL
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
-CONTENTS OF TROUBLESHOOTING
-DIAGNOSIS FUNCTION
-HOW TO USE THE INSPECTION PROCEDURES
-CONNECTOR MEASUREMENT SERVICE POINTS
-CONNECTOR INSPECTION SERVICE POINTS
-INSPECTION SERVICE POINTS FOR A BLOWN FUSE
-HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
-HOW TO TREAT PAST TROUBLE
-VEHICLE IDENTIFICATION
-GENERAL DATA AND SPECIFICATIONS
-PRECAUTIONS BEFORE SERVICE
-SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER
-WHAT THE COMMON RAIL ENGINE LEARNS
-INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE
-SMALL INJECTION QUANTITY LEARNING PROCEDURE
-SUPPLY PUMP CORRECTION LEARNING PROCEDURE
-LEARNING PROCEDURE FOR IDLING
-SERVICING ELECTRICAL SYSTEM
-VEHICLES WITH SEMI AUTOMATIC AIR CONDITIONER
-APPLICATION OF ANTI-CORROSION
-AGENTS AND UNDERCOATS
-VEHICLE WASHING
-PRE-INSPECTION CONDITION
-MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY
-HOW TO USE THE THROTTLE CONTROLLER
-IN ORDER TO PREVENT VEHICLES FROM FIRE
-ENGINE OILS
-SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
-SRS SERVICE PRECAUTIONS
-SUPPORT LOCATIONS FOR LIFTING AND JACKING
-STANDARD PART/TIGHTENING-TORQUE TABLE
ENGINE MECHANICAL <4D5-SOHC>
-GENERAL INFORMATION
-SERVICE SPECIFICATIONS
-SEALANTS
SPECIAL TOOLS
-ON-VEHICLE SERVICE
-DRIVE BELT TENSION CHECK AND ADJUSTMENT
-VALVE CLEARANCE CHECK AND ADJUSTMENT
-INJECTION TIMING CHECK AND ADJUSTMENT
-IDLE SPEED CHECK
-COMPRESSION PRESSURE CHECK
-TIMING BELT TENSION ADJUSTMENT
-TIMING BELT B TENSION ADJUSTMENT
CRANKSHAFT PULLEY
-REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
-REMOVAL AND INSTALLATION
OIL PAN AND OIL SCREEN
-REMOVAL AND INSTALLATION
CRANKSHAFT OIL SEAL
-REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
-REMOVAL AND INSTALLATION TIMING BELT
-REMOVAL AND INSTALLATION TIMING BELT B
ENGINE ASSEMBLY
-REMOVAL AND INSTALLATION
ENGINE LUBRICATION
-GENERAL INFORMATION
-SERVICE SPECIFICATION
-SEALANTS
-LUBRICANTS
-SPECIAL TOOLS
-ON-VEHICLE SERVICE
-ENGINE OIL CHECK
-ENGINE OIL REPLACEMENT
-ENGINE OIL FILTER REPLACEMENT
-OIL PRESSURE CHECK
ENGINE OIL COOLER
-REMOVAL AND INSTALLATION <4D5-SOHC>
-REMOVAL AND INSTALLATION <4D5-DOHC>
-REMOVAL AND INSTALLATION <4M4>
INTAKE AND EXHAUST
-SERVICE SPECIFICATIONS
-SPECIAL TOOL
-ON-VEHICLE SERVICE
-TURBOCHARGER SUPERCHARGING
-PRESSURE CHECK
-WASTE GATE ACTUATOR CHECK
AIR CLEANER
-REMOVAL AND INSTALLATION <4D5-SOHC>
-REMOVAL AND INSTALLATION <4D5-DOHC, 4M4>
INTERCOOLER <4D5-DOHC,4M4>
-REMOVAL AND INSTALLATION
INLET AND EXHAUST MANIFOLDS <4D5-SOHC>
-REMOVAL AND INSTALLATION
INLET MANIFOLD
-REMOVAL AND INSTALLATION <4D5-DOHC>
-REMOVAL AND INSTALLATION <4M4>
EXHAUST MANIFOLD AND TURBOCHARGER
-REMOVAL AND INSTALLATION <4D5-DOHC>
-REMOVAL AND INSTALLATION <4M4>
TURBOCHARGER ASSEMBLY <4D5-SOHC>
-REMOVAL AND INSTALLATION <4D5-SOHC>
EXHAUST PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER <4D5-SOHC>
-REMOVAL AND INSTALLATION <4D5-SOHC>
EXHAUST PIPE AND MAIN MUFFLER <4D5-DOHC, 4M4>
-REMOVAL AND INSTALLATION
WHEEL AND TYRE
-GENERAL INFORMATION
-SERVICE SPECIFICATIONS
-TROUBLESHOOTING
-DIAGNOSIS
WHEEL BALANCE ACCURACY
ON-VEHICLE SERVICE
-TYRE INFLATION PRESSURE CHECK
-TYRE WEAR CHECK
-WHEEL RUNOUT CHECK
WHEEL AND TYRE
-INSTALLATION SERVICE POINT
SPARE TYRE CARRIER
-REMOVAL AND INSTALLATION
FRONT SUSPENSION
-GENERAL INFORMATION
-SERVICE SPECIFICATIONS
-SPECIAL TOOLS
-ON-VEHICLE SERVICE
-FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT <2WD>
-FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT <4WD>
-LOWER ARM BALL JOINT AXIAL PLAY CHECK
-LOWER ARM BALL JOINT COVER CHECK
UPPER ARM ASSEMBLY
-REMOVAL AND INSTALLATION <2WD>
-REMOVAL AND INSTALLATION <4WD>
-INSPECTION
SHOCK ABSORBER AND COIL SPRING
-REMOVAL AND INSTALLATION
-INSPECTION
SHOCK ABSORBER ASSEMBLY
-REMOVAL AND INSTALLATION <4WD>
-INSPECTION
-DISASSEMBLY AND REASSEMBLY <4WD>
-INSPECTION
LOWER ARM
-REMOVAL AND INSTALLATION <2WD>
-REMOVAL AND INSTALLATION <4WD>
-INSPECTION
-LOWER ARM BUSHING REPLACEMENT <2WD>
-LOWER ARM BUSHING REPLACEMENT <4WD>
STRUT BAR <2WD>
-REMOVAL AND INSTALLATION
STABILIZER BAR <4WD>
-REMOVAL AND INSTALLATION
-INSPECTION
REAR SUSPENSION
-GENERAL INFORMATION
SHOCK ABSORBER ASSEMBLY
-REMOVAL AND INSTALLATION
-INSPECTION
BODY
HOOD
ON-VEHICLE SERVICE
-ADJUSTMENT OF CLEARANCE AROUND
-HOOD
-ADJUSTMENT OF ALIGNMENT OF HOOD
-STEPPED PORTION AND HOOD STRIKER
-ADJUSTMENT OF HOOD HEIGHT
-REMOVAL AND INSTALLATION
FENDER
-SPECIAL TOOL
-FENDER
-REMOVAL AND INSTALLATION
FUEL FILLER LID
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
SPLASH SHIELD
-REMOVAL AND INSTALLATION
WINDOW GLASS
-ADHESIVE
-SPECIAL TOOL
-GENERAL
WINDSHIELD
-REMOVAL AND INSTALLATION
SIDE WINDOW GLASS <CLUB CAB>
-REMOVAL AND INSTALLATION
REAR WINDOW GLASS <Vehicles without rear panel power window>
-REMOVAL AND INSTALLATION
REAR PANEL POWER WINDOW <Vehicles with rear panel power window>
-SEALANT
-SPECIAL TOOLS
-TROUBLESHOOTING
-DIAGNOSIS TROUBLESHOOTING FLOW
-DIAGNOSIS CODE CHART
-TROUBLE SYMPTOM CHART
-DIAGNOSTIC TROUBLE CODE
-PROCEDURES
-SYMPTOM PROCEDURES
-ON-VEHICLE SERVICE
-REAR SLIDE WINDOW GLASS
-ADJUSTMENT
-GLASS SLIDING MECHANISM
-CHECK AND ADJUSTMENT
-REAR PANEL POWER WINDOW
-ANTI-TRAP FUNCTION INSPECTION
-REAR PANEL POWER WINDOW
-INITIAL SET
REAR PANEL WINDOW
-REGULATOR
-REMOVAL AND INSTALLATION
-INSPECTION
DOOR
-SERVICE SPECIFICATIONS
-SEALANT
-SPECIAL TOOLS
-TROUBLESHOOTING
-DIAGNOSIS TROUBLESHOOTING FLOW
-TROUBLE SYMPTOM CHART <CENTRAL DOOR LOCKING SYSTEM>
-TROUBLE SYMPTOM CHART <POWER WINDOWS>
-SYMPTOM PROCEDURES <CENTRAL DOOR LOCKING SYSTEM>
-SYMPTOM PROCEDURES <POWER WINDOWS>
-ON-VEHICLE SERVICE
-DOOR FIT ADJUSTMENT
-FRONT DOOR WINDOW GLASS ADJUSTMENT
-GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
-POWER WINDOW TIMER FUNCTION CHECK
-POWER WINDOW OPERATING CURRENT CHECK
-POWER WINDOW RELAY CHECK
-POWER WINDOW CHECK
-CENTRAL DOOR LOCKING SYSTEM INSPECTION
-CHECK OF KEY LOCK PREVENTION FUNCTION
-SHIFT “P” INTERLINK DOOR UNLOCK FUNCTION CHECK
-DOOR OUTSIDE HANDLE PLAY CHECK
-DOOR INSIDE HANDLE PLAY
-ADJUSTMENT
DOOR ASSEMBLY
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
-INSPECTION
DOOR GLASS AND REGULATOR
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
-INSPECTION
DOOR HANDLE AND LATCH
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
-INSPECTION
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
KEYLESS ENTRY SYSTEM
-SERVICE SPECIFICATIONS
-SPECIAL TOOL
-TROUBLESHOOTING
-DIAGNOSIS TROUBLESHOOTING FLOW
-TROUBLE SYMPTOM CHART
-INPUT SIGNAL CHART
-SYMPTOM PROCEDURES
-INPUT SIGNAL PROCEDURES
-ON-VEHICLE SERVICE
-KEYLESS ENTRY SYSTEM
-INSPECTION
-KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
-HOW TO REGISTER SECRET CODE
TRANSMITTER
-DISASSEMBLY AND REASSEMBLY
-INSPECTION
BODY MOUNTING
-REMOVAL AND INSTALLATION
REAR GATE
-SERVICE SPECIFICATIONS
-ON-VEHICLE SERVICE
-REAR GATE PANEL FIT ADJUSTMENT
-REAR GATE OUTSIDE HANDLE
-ADJUSTMENT
REAR GATE
-REMOVAL AND INSTALLATION
REAR GATE LATCH ASSEMBLY
-REMOVAL AND INSTALLATION
REAR SIDE PANEL
-REMOVAL AND INSTALLATION
INTERIOR
SPECIAL TOOL
INSTRUMENT PANEL ASSEMBLY
-REMOVAL AND INSTALLATION
-DISASSEMBLY AND REASSEMBLY
FLOOR CONSOLE ASSEMBLY
-FRONT FLOOR CONSOLE ASSEMBLY
-REMOVAL AND INSTALLATION
-REAR FLOOR CONSOLE ASSEMBLY
-REMOVAL AND INSTALLATION
TRIMS
-INTERIOR TRIM
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
-DOOR TRIM
-REMOVAL AND INSTALLATION <CLUB CAB>
-REMOVAL AND INSTALLATION <DOUBLE CAB>
HEADLINING
-REMOVAL AND INSTALLATION
INSIDE REAR VIEW MIRROR
FRONT SEAT ASSEMBLY
-REMOVAL AND INSTALLATION
-DISASSEMBLY AND REASSEMBLY
REAR SEAT ASSEMBLY <DOUBLE CAB>
-REMOVAL AND INSTALLATION
-DISASSEMBLY AND REASSEMBLY
FRONT SEAT BELT
-REMOVAL AND INSTALLATION
-INSPECTION
REAR SEAT BELT <DOUBLE CAB>
-REMOVAL AND INSTALLATION
CHASSIS ELECTRICAL
BATTERY
-GENERAL INFORMATION
-SERVICE SPECIFICATIONS
-ON-VEHICLE SERVICE
-FLUID LEVEL AND SPECIFIC GRAVITY CHECK
-CHARGING
-BATTERY TEST
IGNITION SWITCH
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
-INSPECTION
COMBINATION METER
-SERVICE SPECIFICATIONS
SEALANT
-SPECIAL TOOLS
-TROUBLESHOOTING
-TROUBLE SYMPTOM CHART
-SYMPTOM PROCEDURES
-CHECK AT ECU TERMINALS
-ON-VEHICLE SERVICE
CHECK THE SPEEDOMETER
-TACHOMETER CHECK
-FUEL TANK GAUGE UNIT CHECK
-ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
COMBINATION METER ASSEMBLY
-REMOVAL AND INSTALLATION
-INSPECTION
-DISASSEMBLY AND REASSEMBLY
HEADLAMP
-SERVICE SPECIFICATIONS
-TROUBLESHOOTING
-ON-VEHICLE SERVICE
-HEADLAMP AIMING
-HEADLAMP INTENSITY MEASUREMENT
-BULB REPLACEMENT
-INSPECTION OF HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION
-REMOVAL AND INSTALLATION
-INSPECTION
SIDE TURN-SIGNAL LAMP
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
INTERIOR LAMP
-SPECIAL TOOLS
-TROUBLESHOOTING
-CHECK CHART FOR TROUBLE SYMPTOMS
-SYMPTOM PROCEDURES
-ON-VEHICLE SERVICE
-REMOVAL AND INSTALLATION
REAR COMBINATION LAMP
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
REFLECTOR
-SPECIFICATIONS
-REMOVAL AND INSTALLATION
-HIGH-MOUNTED STOP LAMP
-REMOVAL AND INSTALLATION
LICENCE PLATE LAMP
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
HAZARD WARNING LAMP SWITCH
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
-INSPECTION
HORN
-REMOVAL AND INSTALLATION
-INSPECTION
CIGARETTE LIGHTER
-INSPECTION
ACCESSORY SOCKET
-INSPECTION
COLUMN SWITCH
-SPECIAL TOOL
-REMOVAL AND INSTALLATION
-INSPECTION
CLOCK <VEHICLES WITHOUT RV METER>
-REMOVAL AND INSTALLATION
RADIO AND TAPE PLAYER OR CD PLAYER
-SPECIAL TOOLS
-TROUBLESHOOTING
-INTRODUCTION TO AUDIO SYSTEM DIAGNOSIS
-TROUBLE SYMPTOM CHART
-SYMPTOM PROCEDURES
-ON-VEHICLE SERVICE
-SPEAKER TEST
RADIO AND TAPE PLAYER OR CD PLAYER
-REMOVAL AND INSTALLATION
-SPEAKER
-REMOVAL AND INSTALLATION
ANTENNA
-REMOVAL AND INSTALLATION
RV METER
-SPECIAL TOOLS
-TROUBLESHOOTING
-TROUBLE DIAGMOSIS SERVICE FUNCTIONS
-DIAGNOSTIC FUNCTION
-DIAGNOSIS CODE CHART
-DIAGNOSTIC TROUBLE CODE
-PROCEDURES
-SYMPTOM CHART
-SYMPTOM PROCEDURES
-CHECK AT ECU TERMINAL
-ON-VEHICLE SERVICE
VEHICLE MAGNETIC COMPENSATION
-RV METER
-REMOVAL AND INSTALLATION
AMBIENT AIR TEMPERATURE SENSOR
-REMOVAL AND INSTALLATION
-INSPECTION
DEFOGGER
-TROUBLESHOOTING
-ON-VEHICLE SERVICE
-PRINTED HEATER LINES CHECK
-DEFOGGER SWITCH
-REMOVAL AND INSTALLATION
CONTROLLER AREA NETWORK (CAN)
-GENERAL INFORMATION
-SPECIAL TOOL
-TEST EQUIPMENT
-SERVICE PRECAUTIONS
-PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
-EXPLANATION ABOUT THE MUT-III CAN BUS DIAGNOSTICS
-TROUBLESHOOTING
-CAN BUS DIAGNOSTICS TABLE
-CAN BUS DIAGNOSIS
-CAN COMMUNICATION SIGNAL TABLE
-CAN COMMUNICATION-RELATED DIAGNOSIS CODE (U CODE) TABLE
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