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Seu carrinho
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Seu carrinho

CONTENT
1: General Information
Service Information
General Information
– Description and Operation
– About This Manual
– Application and Use of Specifications
– General Service Information
– Health and Safety Precautions
– How To Use This Manual
– Important Safety Instructions
– Road/Roller Testing
– Solvents, Sealants and Adhesives
– Standard Workshop Practices

Identification Codes
– Description and Operation
– Identification Codes

Jacking and Lifting
– Description and Operation
– Jacking
– Lifting

Noise, Vibration and Harshness
– Description and Operation
– Noise, Vibration and Harshness (NVH)
– Diagnosis and Testing
– Noise, Vibration and Harshness (NVH)
– General Procedures
– Exhaust System Neutralizing

2: Chassis
Suspension
Suspension System – General Information
– Specification
– Description and Operation
– Wheel Alignment Angles
– Diagnosis and Testing
– Suspension System
– General Procedures
– Front Toe Adjustment (57.65.01)
– Rear Toe Adjustment (57.65.08)
– Wheel Bearing Inspection

Front Suspension
– Specification
– Description and Operation
– Front Suspension
– Diagnosis and Testing
– Front Suspension
– Removal and Installation
– Lower Arm (60.35.02)
– Shock Absorber and Spring Assembly (60.30.02)
– Front Stabilizer Bar (60.10.01)
– Front Stabilizer Bar Bushing (60.10.04)
– Front Wheel Bearing and Wheel Hub (60.25.03)
– Wheel Knuckle (60.25.23)
– Disassembly and Assembly
– Shock Absorber and Spring Assembly (60.30.21)

Rear Suspension
– Specification
– Description and Operation
– Rear Suspension
– Diagnosis and Testing
– Rear Suspension
– Removal and Installation
– Damper
– Front Lower Arm (64.35.51) – 4-Door
– Front Lower Arm (64.35.51) – Wagon
– Rear Lower Arm (64.35.52)
– Spring (64.20.01)
– Rear Stabilizer Bar (64.35.08)
– Rear Stabilizer Bar Link (64.35.24)
– Upper Arm (64.25.31)
– Wheel Hub (64.15.14)
– Wheel Knuckle (64.15.22)
– Wheel Knuckle Front Bushing (64.15.28)
– Wheel Knuckle Rear Bushing (64.15.30)

Wheels and Tires
– Specification
– Description and Operation
– Safety Precautions
– Wheels and Tires
– Diagnosis and Testing
– Wheels and Tires
– Removal and Installation
– Tire Low Pressure Sensor – VIN Range: J28493->V99999
– Tire Pressure Monitoring System (TPMS) Front Antenna – VIN Range: J28493- >V99999
Tire Pressure Monitoring System (TPMS) Main Antenna – VIN Range: J28493- >V99999
– Tire Pressure Monitoring System (TPMS) Module – VIN Range: J28493->V99999
– Tire Pressure Monitoring System (TPMS) Rear Antenna – VIN Range: J28493- >V99999
– Wheel and Tire (74.20.05)

Driveline
Driveline System – General Information
– Description and Operation
– Driveline System
– Diagnosis and Testing
– Driveline System

Driveshaft
– Specification
– Description and Operation
– Driveshaft
– Diagnosis and Testing
– Driveshaft
– General Procedures
– Driveshaft Runout and Balancing
– Removal and Installation
– Driveshaft (47.15.01)

Rear Drive Axle/Differential
– Specification
– Description and Operation
– Rear Drive Axle and Differential
– Diagnosis and Testing
– Rear Drive Axle and Differential
– In-Vehicle Repair
– Axle Shaft Seal (51.20.04) (51.20.36)
– Drive Pinion Flange
– Drive Pinion Seal (51.20.01)
– Removal and Installation
– Axle Assembly (51.25.13)

Front Drive Halfshafts
– Specification
– Description and Operation
– Front Drive Halfshafts
– Diagnosis and Testing
– Front Drive Halfshafts
– Removal and Installation
– Front Halfshaft LH (47.10.15)
– Front Halfshaft RH (47.10.16) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Front Halfshaft RH (47.10.16) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Inner Constant Velocity (CV) Joint Boot (47.10.18)
– Intermediate Shaft
– Outer Constant Velocity (CV) Joint Boot (47.10.19)

Rear Drive Halfshafts
– Specification
– Description and Operation
– Rear Drive Halfshafts
– Diagnosis and Testing
– Rear Drive Halfshafts
– Removal and Installation
– Rear Halfshaft (47.10.13)
– Outer Constant Velocity (CV) Joint Boot (47.10.32)

Brake System
Brake System – General Information
– Specification
– Description and Operation
– Brake System
– Diagnosis and Testing
– Brake System
– General Procedures
– Brake Disc Runout Check
– Brake System Bleeding (70.25.03)

Front Disc Brake
– Specification
– Description and Operation
– Front Disc Brake
– Diagnosis and Testing
– Front Disc Brake
– Removal and Installation
– Brake Caliper (70.55.02)
– Brake Disc (70.10.10)
– Brake Pads (70.40.02)

Rear Disc Brake
– Specification
– Description and Operation
– Rear Disc Brake
– Diagnosis and Testing
– Rear Disc Brake
– Removal and Installation
– Brake Caliper (70.55.03) (70.55.25)
– Brake Disc (70.10.11)
– Brake Disc Shield (70.10.19)
– Brake Pads (70.40.03)

Parking Brake and Actuation
– Specification
– Description and Operation
– Parking Brake
– Diagnosis and Testing
– Parking Brake
– General Procedures
– Removal and Installation
– Parking Brake Cable (70.35.29) – Vehicles With: Manually Adjusted Parking Brake
– Parking Brake Cable (70.35.29) – Vehicles With: Self-Adjusting Parking Brake
– Parking Brake Control (70.35.08) – Vehicles With: Manually Adjusted Parking
– Brake
– Parking Brake Control (70.35.08) – Vehicles With: Self-Adjusting Parking Brake

Hydraulic Brake Actuation
– Specification
– Description and Operation
– Hydraulic Brake Actuation
– Diagnosis and Testing
– Hydraulic Brake Actuation
– Removal and Installation
– Brake Fluid Reservoir (70.30.16)
– Brake Master Cylinder (70.30.08)
– Brake Pedal and Bracket (70.35.03)
– Brake Pedal Cross-Shaft

Power Brake Actuation
– Specification
– Description and Operation
– Brake Booster
– Diagnosis and Testing
– Power Brake System
– Removal and Installation
– Brake Booster (70.50.17) – LHD AWD/LHD FWD
– Brake Booster (70.50.17) – RHD AWD/RHD FWD
– Brake Vacuum Pump – 2.0L NA V6 – AJV6
– Brake Vacuum Pump – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma

Anti-Lock Control – Stability Assist
– Specification
– Description and Operation
– Anti-Lock Control – Stability Assist
– Diagnosis and Testing
– Anti-Lock Control – Stability Assist – VIN Range: C00344->J12991
– Anti-Lock Control – Stability Assist – VIN Range: J12992->V99999
– Removal and Installation
– Anti-Lock Brake System (ABS) Module (70.60.02) – VIN Range: C00001->J12991
– Front Wheel Speed Sensor (70.60.03)
– Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) – VIN Range: C00001->J12991
– Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) – VIN Range: J12992->V99999
– Rear Wheel Speed Sensor (70.60.04)
– Stability Assist Module
– Steering Wheel Rotation Sensor (86.56.58)
– Yaw Rate Sensor (86.56.57) – 2.0L Duratorq-TDCi/2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Yaw Rate Sensor (86.56.57) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma

Steering System
Steering System – General Information
– Specification
– Description and Operation
– Steering System
– Diagnosis and Testing
– Steering System
– General Procedures
– Power Steering System Filling
– Power Steering System Flushing (57.15.08)

Power Steering
– Specification
– Description and Operation
– Power Steering
– Diagnosis and Testing
– Power Steering
– General Procedures
– Start Up Procedure After Power Steering Pump/Gear Overhaul
– Removal and Installation
– Power Steering Control Valve Actuator (57.10.32) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Power Steering Fluid Cooler (57.15.11) – 2.0L Duratorq-TDCi
– Power Steering Fluid Cooler (57.15.11) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Power Steering Fluid Reservoir (57.15.08)
– Power Steering Pump (57.20.14) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Power Steering Pump (57.20.14) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Steering Gear (57.10.01) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Steering Gear (57.10.01) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27

Steering Linkage
– Specification
– Description and Operation
– Steering Linkage
– Diagnosis and Testing
– Steering Linkage
– Removal and Installation
– Steering Gear Boot (57.10.29)
– Tie Rod End (57.55.02)

Steering Column
– Specification
– Description and Operation
– Steering Column
– Diagnosis and Testing
– Steering Column
– Removal and Installation
– Ignition Switch Lock Cylinder (57.40.29)
– Steering Column (57.40.01)
– Steering Column Coupling
– Steering Wheel (57.60.01)

Steering Column Switches
– Description and Operation
– Steering Column Switches
– Diagnosis and Testing
– Steering Column Switches
– Removal and Installation
– Steering Column Multifunction Switch LH (86.65.78)
– Steering Column Multifunction Switch RH (86.65.41)

3: Powertrain
Engine
Engine System – General Information
– Specification
– Description and Operation
– Engine
– Diagnosis and Testing
– Engine
– General Procedures
– Bearing Inspection
– Camshaft Bearing Journal Clearance
– Camshaft Bearing Journal Diameter
– Camshaft End Play
– Camshaft Lobe Lift
– Camshaft Surface Inspection
– Connecting Rod Cleaning
– Connecting Rod Large End Bore
– Crankshaft End Play
– Crankshaft Main Bearing Journal Clearance
– Crankshaft Main Bearing Journal Diameter
– Cylinder Block Distortion
– Cylinder Bore Out-of-Round
– Cylinder Head Distortion
– Exhaust Manifold Cleaning and Inspection
– Flywheel Inspection
– Piston Diameter
– Piston Inspection
– Piston Pin Diameter
– Piston Pin to Bore Diameter
– Piston Ring End Gap
– Piston Ring-to-Groove Clearance
– Valve Seat Inspection
– Valve Spring Free Length
– Valve Stem Diameter
– Leakage Test Using Smoke Test Equipment

Engine – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Specification
– Description and Operation
– Engine
– Diagnosis and Testing
– Engine
– General Procedures
– Valve Clearance Adjustment (12.29.48)
– Valve Clearance Check (12.29.47)
– In-Vehicle Repair
– Camshafts LH (12.13.19)
– Crankshaft Front Seal (12.21.14)
– Crankshaft Pulley (12.21.09)
– Crankshaft Rear Seal (12.21.20)
– Cylinder Head LH (12.29.02)
– Engine Front Cover (12.65.01)
– Engine Front Mount (12.45.01)
– Exhaust Manifold LH (30.15.55)
– Flexplate (12.53.13)
– Exhaust Manifold RH (30.15.56)
– Flywheel (12.53.07)
– Intake Manifold (30.15.01)
– Lower Intake Manifold (30.15.61)
– Oil Cooler (12.60.68)
– Oil Pan (12.60.44)
– Oil Pressure Sender
– Oil Pump (12.60.26)
– Timing Drive Components (12.65.13)
– Valve Cover LH (12.29.43)
– Valve Cover RH (12.29.44)
– Removal
– Engine (12.41.01) – Vehicles With: 5-Speed Manual Transmission – MT75/6-
– Speed Manual Transaxle – MMT6
– Engine (12.41.01) – Vehicles With: 5-Speed Automatic Transaxle – JATCO/6-Speed
– Automatic Transaxle – AWF21
– Disassembly
– Engine
– Disassembly and Assembly of Subassemblies
– Cylinder Head (12.29.22)
– Piston (12.17.02)
– Assembly
– Engine
– Installation
– Engine (12.41.01) – Vehicles With: 5-Speed Manual Transmission – MT75/6-
– Speed Manual Transaxle – MMT6
– Engine (12.41.01) – Vehicles With: 5-Speed Automatic Transaxle – JATCO/6-Speed
– Automatic Transaxle – AWF21

Engine – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Specification
– Description and Operation
– Engine
– In-Vehicle Repair
– Crankshaft Front Seal (12.21.14)
– Crankshaft Rear Seal (12.21.20)
– Engine Front Cover (12.65.01)
– Engine Front Mount (12.45.01)
– Flexplate (12.53.13)
– Flywheel (12.53.07)
– Intake Manifold (30.15.01)
– Oil Pan (12.60.44)
– Timing Chain
– Valve Cover
– Removal
– Engine (12.41.01) – 2.0L Duratorq-TDCi
– Engine (12.41.01) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Disassembly
– Engine
– Assembly
– Engine
– Installation
– Engine (12.41.01) – 2.0L Duratorq-TDCi
– Engine (12.41.01) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma

Engine Cooling – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Specification
– Description and Operation
– Engine Cooling
– Diagnosis and Testing
– Engine Cooling
– General Procedures
– Cooling System Backflushing
– Cooling System Draining, Filling and Bleeding
– Cooling System Flushing
– Removal and Installation
– Block Heater (86.62.18)
– Coolant Expansion Tank (26.15.01)
– Cooling Fan Module (26.25.38)
– Cooling Fan Motor (26.25.24)
– Cooling Fan Motor and Shroud (26.25.25)
– Cooling Module (26.40.16)
– Radiator (26.40.01)
– Thermostat (26.45.07)
– Water Pump (26.50.01)
– Water Pump Housing (26.50.07)

Engine Cooling – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Specification
– Description and Operation
– Engine Cooling
– General Procedures
– Cooling System Draining, Filling and Bleeding
– Cooling System Draining and Vacuum Filling
– Removal and Installation
– Cooling Fan Motor and Shroud (26.25.25)
– Cooling Module (26.40.16)
– Radiator (26.40.01)
– Water Pump (26.50.01)

Fuel Charging and Controls – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Specification
– Description and Operation
– Fuel Charging and Controls
– Diagnosis and Testing
– Fuel Charging and Controls – 2.0L NA V6 – AJV6
– Fuel Charging and Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27, VIN Range: E96603->J28492
– Fuel Charging and Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27, VIN Range: J28493->V99999
– Removal and Installation
– Fuel Charging Wiring Harness (86.70.22)
– Fuel Injection Supply Manifold (19.60.13)
– Fuel Injectors (18.10.02)
– Fuel Pulse Damper (18.30.98) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Throttle Body (19.70.04)

Fuel Charging and Controls – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Specification
– Description and Operation
– Fuel Charging and Controls
– Diagnosis and Testing
– Fuel Charging and Controls
– General Procedures
– Fuel Injection Component Cleaning
– Removal and Installation
– Fuel Injection Pump
– Fuel Injection Supply Manifold (19.60.13)
– Fuel Injector (18.10.01)
– Fuel Metering Valve
– Fuel Return Line Venturi

Fuel Charging and Controls – Turbocharger
– Specification
– Description and Operation
– Turbocharger
– Diagnosis and Testing
– Turbocharger
– Removal and Installation
– Turbocharger

Accessory Drive
– Specification
– Description and Operation
– Accessory Drive
– Diagnosis and Testing
– Accessory Drive
– Removal and Installation
– Accessory Drive Belt (12.10.40) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Accessory Drive Belt (12.10.40) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Accessory Drive Belt Tensioner (12.10.41) – 2.0L Duratorq-TDCi/2.2L Duratorq- TDCi (110kW/150PS) – Puma
– Accessory Drive Belt Tensioner (12.10.41) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Power Steering Pump Belt – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Power Steering Pump Belt Tensioner – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Water Pump Belt (12.10.44) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Water Pump Belt Tensioner (12.10.45) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27

Starting System
– Specification
– Description and Operation
– Starting System
– Diagnosis and Testing
– Starting System – 2.0L NA V6 – AJV6
– Starting System – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Removal and Installation
– Starter Motor (86.60.01) – 2.0L Duratorq-TDCi
– Starter Motor (86.60.01) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Starter Motor (86.60.01) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27

Engine Ignition – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Specification
– Description and Operation
– Engine Ignition
– Diagnosis and Testing
– Engine Ignition – 2.0L NA V6 – AJV6
– Engine Ignition – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Removal and Installation
– Ignition Coil-On-Plug LH (18.20.44)
– Ignition Coil-On-Plug RH (18.20.43)

Glow Plug System
– Specification
– Description and Operation
– Glow Plug System
– Diagnosis and Testing
– Glow Plug System
– Removal and Installation
– Glow Plugs

Engine Emission Control – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi(110kW/150PS) – Puma
– Specification
– Description and Operation
– Engine Emission Control
– Diagnosis and Testing
– Engine Emission Control
– Removal and Installation
– Exhaust Gas Recirculation (EGR) Cooler
– Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
– Exhaust Gas Recirculation (EGR) Valve (17.45.01)

Intake Air Distribution and Filtering – 2.0L NA V6 – AJV6/2.5L NA V6 –AJV6/3.0L NA V6 – AJ27
– Description and Operation
– Intake Air Distribution and Filtering
– Diagnosis and Testing
– Intake Air Distribution and Filtering
– Removal and Installation
– Air Cleaner (19.10.05)
– Air Cleaner Element (19.10.08)
– Air Cleaner Outlet Pipe (19.10.31)

Intake Air Distribution and Filtering – 2.0L Duratorq-TDCi/2.2L Duratorq- TDCi (110kW/150PS) – Puma
– Specification
– Description and Operation
– Intake Air Distribution and Filtering
– Diagnosis and Testing
– Intake Air Distribution and Filtering
– Removal and Installation
– Air Cleaner (19.10.05)
– Air Cleaner Element (19.10.08)
– Air Cleaner Outlet Pipe (19.10.31)
– Charge Air Cooler – 2.0L Duratorq-TDCi
– Charge Air Cooler – 2.2L Duratorq-TDCi (110kW/150PS) – Puma

Evaporative Emissions
– Specification
– Description and Operation
– Evaporative Emissions
– Diagnosis and Testing
– Evaporative Emissions – 2.0L NA V6 – AJV6
– Evaporative Emissions – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Removal and Installation
– Evaporative Emission Canister (17.15.13) – 2.0L NA V6 – AJV6
– Evaporative Emission Canister (17.15.13) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Evaporative Emission Canister Purge Valve (17.15.30)

Electronic Engine Controls – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Specification
– Description and Operation
– Electronic Engine Controls
– Diagnosis and Testing
– Electronic Engine Controls – 2.0L NA V6 – AJV6
– Electronic Engine Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27, VIN Range: E96603->J28492
– Electronic Engine Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27, VIN Range: J28493->V99999
– General Procedures
– Powertrain Control Module (PCM) Long Drive Cycle Self-Test
– Powertrain Control Module (PCM) Short Drive Cycle Self-Test
– Removal and Installation
– Camshaft Position (CMP) Sensor (18.30.63)
– Catalyst Monitor Sensor LH (18.30.81)
– Catalyst Monitor Sensor RH (18.30.80)
– Crankshaft Position (CKP) Sensor (18.30.12)
– Engine Control Module (ECM) (18.30.01)
– Fuel Temperature Sensor (18.30.99) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Heated Oxygen Sensor (HO2S) LH (18.30.79)
– Heated Oxygen Sensor (HO2S) RH (18.30.78)
– Knock Sensor (KS) (18.30.69)
– Mass Air Flow (MAF) Sensor (18.30.15)
– Oil Temperature Sensor (18.31.01)
– Throttle Position (TP) Sensor (18.30.17)
– Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)

Electronic Engine Controls – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi(110kW/150PS) – Puma
– Specification
– Description and Operation
– Electronic Engine Controls
– Diagnosis and Testing
– Electronic Engine Controls
– Removal and Installation
– Camshaft Position (CMP) Sensor (18.30.63)
– Catalytic Converter Temperature Sensor
– Crankshaft Position (CKP) Sensor (18.30.12)
– Cylinder Head Temperature (CHT) Sensor (18.30.97)
– Diesel Particulate Filter (DPF) Temperature Sensor
– Engine Control Module (ECM) (18.30.01)
– Engine Oil Pressure (EOP) Sensor
– Fuel Temperature Sensor (18.30.99)
– Knock Sensor (KS) (18.30.69)
– Manifold Absolute Pressure and Temperature (MAPT) Sensor
– Manifold Absolute Pressure (MAP) Sensor (18.30.86)
– Mass Air Flow (MAF) Sensor (18.30.15)

Automatic Transmission/Transaxle
Automatic Transmission/Transaxle – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Specification
– Description and Operation
– Transmission Description – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Diagnosis and Testing
– Diagnostic Strategy – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– General Procedures
– Transmission Fluid Drain and Refill (44.24.02)
– Transmission Fluid Level Check
– Transmission Range (TR) Sensor Adjustment (44.15.37)
– In-Vehicle Repair
– Halfshaft Seal LH (37.23.10)
– Halfshaft Seal RH
– Main Control Valve Body (44.40.01)
– Shift Solenoids (SS) (44.15.50)
– Transaxle Support Insulator (37.16.42)
– Transmission Control Module (TCM) (44.15.32)
– Transmission Range (TR) Sensor
– Removal
– Transaxle (44.20.01)
– Disassembly and Assembly of Subassemblies
– Input Shaft Seal (44.32.07)
– Installation
– Transaxle (44.20.01)

Automatic Transmission/Transaxle – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Specification
– Description and Operation
– Transmission Description – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Transmission Electronic Control System – Vehicles With: 6-Speed Automatic
– Transaxle – AWF21
– Diagnosis and Testing
– Diagnostic Strategy – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– General Procedures
– Transmission Fluid Drain and Refill (44.24.02)
– Transmission Fluid Level Check
– In-Vehicle Repair
– Main Control Valve Body (44.40.01)
– Selector Shaft Seal
– Transmission Control Module (TCM) (44.15.32)
– Transmission Internal Wiring Harness (44.15.35)
– Transmission Fluid Pan (44.24.04)
– Removal and Installation
– Torque Converter
– Torque Converter Seal
– Turbine Shaft Speed (TSS) Sensor
– Removal
– Transmission (44.20.01)
– Installation
– Transmission (44.20.01)

Transmission/Transaxle Cooling – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Specification
– Description and Operation
– Transmission Cooling – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Diagnosis and Testing
– Transmission Cooling
– Removal and Installation
– Transmission Fluid Cooler (44.24.10)
– Transmission Fluid Cooler Tubes (44.24.19)

Transmission/Transaxle Cooling – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Specification
– Description and Operation
– Transmission Cooling – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Diagnosis and Testing
– Transmission Cooling
– Removal and Installation
– Transmission Fluid Cooler (44.24.10)
– Transmission Fluid Cooler Return Tube (44.24.13) (44.24.29)
– Transmission Fluid Cooler Supply Tube (44.24.14) (44.24.28)

Automatic Transmission/Transaxle External Controls – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Specification
– Description and Operation
– External Controls – Vehicles With: 5-Speed Automatic Transaxle – JATCO
– Diagnosis and Testing
– External Controls
– General Procedures
– Selector Lever Cable Adjustment (44.15.07)
– Removal and Installation
– Selector Lever Cable and Bracket (44.15.08)
– Selector Lever Assembly (44.15.04)

Automatic Transmission/Transaxle External Controls – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Specification
– Description and Operation
– External Controls – Vehicles With: 6-Speed Automatic Transaxle – AWF21
– Diagnosis and Testing
– External Controls
– General Procedures
– Selector Lever Cable Adjustment (44.15.07)
– Removal and Installation
– Selector Lever Assembly (44.15.04)
– Selector Lever Knob (44.15.06)

Manual Transmission/Transaxle, Clutch and Transfer Case
Manual Transmission/Transaxle and Clutch – General Information
– Specification
– Description and Operation
– Manual Transmission and Clutch
– Diagnosis and Testing
– Manual Transmission and Clutch
– General Procedures
– Clutch System Bleeding (33.15.01) – Vehicles With: 5-Speed Manual Transmission – MT75
– Clutch System Bleeding (33.15.01) – Vehicles With: 6-Speed Manual Transaxle – MMT6
– Gearshift Cable Adjustment (37.16.47)
– Release Hub and Bearing Check

Clutch
– Specification
– Description and Operation
– Clutch
– Diagnosis and Testing
– Clutch
– Removal and Installation
– Clutch Disc and Pressure Plate (12.53.13) (33.10.01)

Clutch Controls
– Specification
– Description and Operation
– Clutch Controls
– Diagnosis and Testing
– Clutch Controls
– Removal and Installation
– Clutch Master Cylinder (33.20.01)
– Clutch Slave Cylinder (33.35.01) – Vehicles With: 5-Speed Manual Transmission – MT75
– Clutch Slave Cylinder (33.35.01) – Vehicles With: 6-Speed Manual Transaxle – MMT6

Manual Transmission/Transaxle
– Specification
– Description and Operation
– Manual Transaxle – Vehicles With: 5-Speed Manual Transmission – MT75
– Manual Transaxle – Vehicles With: 6-Speed Manual Transaxle – MMT6
– Diagnosis and Testing
– Manual Transaxle
– General Procedures
– Transaxle Draining and Filling (44.24.02) – Vehicles With: 5-Speed Manual
– Transmission – MT75
– Transaxle Draining and Filling (44.24.02) – Vehicles With: 6-Speed Manual
– Transaxle – MMT6
– In-Vehicle Repair
– Halfshaft Seal LH
– Halfshaft Seal RH
– Input Shaft Seal (37.23.09)
– Selector Mechanism – Vehicles With: 5-Speed Manual Transmission – MT75
– Selector Mechanism – Vehicles With: 6-Speed Manual Transaxle – MMT6
– Support Insulator (37.16.42)
– Removal
– Transaxle (37.20.01) – 2.0L Duratorq-TDCi
– Transaxle (37.20.01) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Transaxle (37.20.01) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Installation
– Transaxle (37.20.01) – 2.0L Duratorq-TDCi
– Transaxle (37.20.01) – 2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Transaxle (37.20.01) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27

Manual Transmission/Transaxle External Controls
– Specification
– Description and Operation
– External Controls
– Diagnosis and Testing
– External Controls
– Removal and Installation
– Gearshift Cables (37.16.45) – Vehicles With: 5-Speed Manual Transmission – MT75
– Gearshift Cables (37.16.45) – Vehicles With: 6-Speed Manual Transaxle – MMT6
– Gearshift Lever (37.16.04) – Vehicles With: 5-Speed Manual Transmission – MT75
– Gearshift Lever (37.16.04) – Vehicles With: 6-Speed Manual Transaxle – MMT6

Transfer Case
– Specification
– Description and Operation
– Transfer Case
– General Procedures
– Transfer Case Draining and Filling
– In-Vehicle Repair
– Halfshaft Seal RH (46.10.03)
– Transfer Case Rear Output Shaft Seal (46.10.04)
– Removal
– Transfer Case (46.10.01)
– Installation
– Transfer Case (46.10.01)

Exhaust System
Exhaust System
– Specification
– Description and Operation
– Exhaust System
– Diagnosis and Testing
– Exhaust System
– Removal and Installation
– Catalytic Converter (17.50.05) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Catalytic Converter LH (17.50.15) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Catalytic Converter RH (17.50.16) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Diesel Particulate Filter (DPF)
– Diesel Particulate Filter (DPF) Differential Pressure Sensor
– Exhaust Flexible Pipe (30.10.57) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Front Muffler (30.10.18) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Front Muffler (30.10.18) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Muffler and Tailpipe (30.10.52) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma, 2.0L
– Muffler and Tailpipe (30.10.52) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Muffler Inlet Pipe (30.10.06) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Muffler Inlet Pipe (30.10.06) – Vehicles With: Diesel Particulate Filter (DPF)

Fuel System
Fuel System – General Information
– Specification
– Description and Operation
– Fuel System
– Diagnosis and Testing
– Fuel System
– General Procedures
– Fuel System Pressure Check
– Fuel System Pressure Release (19.50.02)
– Fuel Tank Draining – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Fuel Tank Draining – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Quick Release Coupling – Push Connect
– Spring Lock Couplings

Fuel Tank and Lines
– Specification
– Description and Operation
– Fuel Tank and Lines
– Diagnosis and Testing
– Fuel Tank and Lines
– Removal and Installation
– Fuel Filter (19.25.02) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Fuel Filter (19.25.02) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Fuel Level Sender – 2.0L NA V6 – AJV6
– Fuel Level Sender – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Fuel Level Sender LH – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Fuel Level Sender RH – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Fuel Level Sensor (88.25.32) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Fuel Pump Module (19.45.08) – 2.0L NA V6 – AJV6
– Fuel Pump Module (19.45.08) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Fuel Tank (19.55.01) – 2.0L NA V6 – AJV6
– Fuel Tank (19.55.01) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Fuel Tank (19.55.01) – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Fuel Tank Filler Pipe (19.55.33)
– Gas Fuel Tank Pressure Sensor (19.55.31)
– Fuel Transfer Pump (19.45.21)
– Inertia Fuel Shutoff (IFS) Switch (18.30.35)
– Fuel Tank Filler Pipe Hose

Acceleration Control
– Specification
– Description and Operation
– Acceleration Control
– Diagnosis and Testing
– Acceleration Control
– General Procedures
– Accelerator Cable Adjustment (12.20.05) – 2.0L NA V6 – AJV6
– Removal and Installation
– Accelerator Cable (19.20.06) – 2.0L NA V6 – AJV6
– Accelerator Pedal (19.20.01)

Speed Control
– Specification
– Description and Operation
– Speed Control
– Diagnosis and Testing
– Speed Control – 2.0L NA V6 – AJV6
– Speed Control – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Removal and Installation
– Speed Control Deactivator Switch (19.75.20)
– Speed Control Module (19.75.26)
– Speed Control Switch (19.75.25)

Electrical
Climate Control System
Climate Control System – General Information
– Specification
– Description and Operation
– Climate Control System
– Diagnosis and Testing
– Climate Control System
– General Procedures
– Air Conditioning (A/C) Compressor Leak Detection
– Air Conditioning (A/C) System Flushing
– Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
– Contaminated Refrigerant Handling
– Discharging and Recovery (82.30.30)
– Electronic Leak Detection
– Inspection and Assembly Requirements
– Leak Detection
– Refrigerant Oil Adding
– Refrigerant System Tests

Air Distribution and Filtering
– Description and Operation
– Air Distribution and Filtering
– Diagnosis and Testing
– Air Distribution and Filtering
– Removal and Installation
– Center Registers (82.20.38)
– Driver Side Register (82.20.39)
– Front Footwell Duct LH (82.20.91)
– Front Footwell Duct RH (82.20.92)
– Passenger Side Register (82.20.40)
– Pollen Filter (76.10.09)

Heating and Ventilation
– Specification
– Description and Operation
– Heating and Ventilation
– Diagnosis and Testing
– Heating and Ventilation
– Removal and Installation
– Blower Motor (82.25.66)
– Evaporator Core Housing (80.20.01)
– Heater Core (80.20.29)
– Disassembly and Assembly
– Evaporator Core Housing

Auxiliary Heating
– Specification
– Description and Operation
– Electric Booster Heater
– Fuel Fired Booster Heater
– Diagnosis and Testing
– Auxiliary Heater
– Fuel Fired Booster Heater
– Removal and Installation
– Electric Booster Heater
– Fuel Fired Booster Heater

Air Conditioning
– Specification
– Description and Operation
– Air Conditioning
– Diagnosis and Testing
– Air Conditioning
– Removal and Installation
– Air Conditioning (A/C) Compressor (82.10.20) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Air Conditioning (A/C) Compressor (82.10.20) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Air Conditioning (A/C) Pressure Transducer (82.10.47)
– Clutch and Clutch Field Coil (82.10.25) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Condenser Core (82.15.07)
– Evaporator Core (82.25.20)
– Evaporator Core Orifice (82.25.67)
– Suction Accumulator (82.17.02)

Control Components
– Description and Operation
– Control Components
– Diagnosis and Testing
– Control Components
– Removal and Installation
– Air Discharge Temperature Sensor (82.20.64)
– Ambient Air Temperature Sensor (82.20.02)
– Climate Control Assembly (82.20.07)
– Defrost Vent/Register Blend Door Actuator (82.20.84)
– Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85)
– Sunload Sensor (82.20.70)
– Temperature Blend Door Actuator (82.20.86)

Instrumentation and Warning Systems
Instrument Cluster and Panel Illumination
– Diagnosis and Testing
– Instrument Cluster and Panel Illumination

Instrument Cluster
– Description and Operation
– Instrument Cluster
– Diagnosis and Testing
– Instrument Cluster
– Removal and Installation
– Instrument Cluster (88.20.01)

Horn
– Description and Operation
– Horn
– Diagnosis and Testing
– Horn
– Removal and Installation
– Horn (86.30.02) (86.30.10)
– Horn Switch (86.30.01)

Information and Message Center
– Description and Operation
– Information and Message Center
– Diagnosis and Testing
– Information and Message Center
– Removal and Installation
– Message Center
– Message Center Switch (86.66.11)

Warning Devices
– Description and Operation
– Warning Devices
– Diagnosis and Testing
– Warning Devices
– General Procedures
– Oil Change Indicator Reset
– Removal and Installation
– Low Washer Fluid Warning Indicator Switch (84.10.17)

Parking Aid
– Description and Operation
– Parking Aid
– Diagnosis and Testing
– Parking Aid
– Removal and Installation
– Front Parking Aid Sensor (86.62.33)
– Front Parking Aid Speaker (86.54.18) (86.62.34)
– Parking Aid Module (86.80.39) – 4-Door
– Parking Aid Module (86.80.39) – Wagon
– Rear Parking Aid Sensor (86.54.14) (86.62.01)
– Rear Parking Aid Speaker (86.54.19) (86.62.02) – 4-Door
– Rear Parking Aid Speaker (86.54.19) (86.62.02) – Wagon, VIN Range: D86655- >E43419
– Rear Parking Aid Speaker (86.54.19) (86.62.02) – Wagon, VIN Range: E43420- >V99999

Battery and Charging System
Battery and Charging System – General Information
– Description and Operation
– Charging System
– Battery Care
– Quiescent Drain
– Diagnosis and Testing
– Charging System – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Charging System – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) –
– Puma
– General Procedures

Battery Charging
Battery, Mounting and Cables
– Specification
– Description and Operation
– Battery and Cables
– Diagnosis and Testing
– Battery
– General Procedures
– Battery Connect (86.15.15)
– Battery Disconnect and Connect
– Removal and Installation
– Battery (86.15.01)
– Battery Cables (86.15.32) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Battery Cables (86.15.32) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Battery Tray (86.15.11)

Generator and Regulator
– Specification
– Description and Operation
– Generator
– Diagnosis and Testing
– Generator
– Removal and Installation
– Generator (86.10.02) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Generator (86.10.02) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma

Information and Entertainment Systems
Information and Entertainment System – General Information
– Diagnosis and Testing
– Audio System

Audio Unit
– Description and Operation
– Audio System
– Diagnosis and Testing
– Audio System
– Removal and Installation
– Audio Unit (86.50.03)
– Audio Unit Amplifier (86.50.10) (86.50.36) – 4-Door
– Audio Unit Amplifier (86.50.10) (86.50.36) – Wagon
– Compact Disc (CD) Changer (86.50.06) – 4-Door
– Compact Disc (CD) Changer (86.50.06) – Wagon
– Steering Wheel Audio Controls (86.50.42)

Antenna
– Specification
– Description and Operation
– Antenna
– Diagnosis and Testing
– Antenna
– Removal and Installation
– Antenna (86.51.17.60) – Wagon
– Module

Speakers
– Description and Operation
– Speakers
– Diagnosis and Testing
– Speakers
– Removal and Installation
– Front Door Speaker (86.50.13)
– Front Door Tweeter Speaker (86.50.63)
– Parcel Shelf Speaker (86.51.06)
– Rear Door Speaker (86.50.14)
– Rear Door Tweeter Speaker (86.50.62)

Lighting
Exterior Lighting
– Specification
– Description and Operation
– Exterior Lighting
– Diagnosis and Testing
– Headlamps
– General Procedures
– Headlamp Adjustment (86.40.18)
– Removal and Installation
– Ballast (86.41.52)
– Front Fog Lamp (86.40.96)
– Headlamp Assembly (86.41.33)
– Headlamp Bulb (86.42.14) – Vehicles With: High Intensity Discharge Headlamps
– Headlamp Leveling Module
– Headlamp Leveling Sensor (86.42.15)
– Headlamp Switch (86.65.26)
– High Mounted Stoplamp (86.41.01) (86.41.32) – 4-Door
– High Mounted Stoplamp (86.41.01) (86.41.32) – Wagon
– Rear Lamp Assembly (86.40.70) – 4-Door
– Rear Lamp Assembly (86.40.70) – Wagon

Interior Lighting
– Description and Operation
– Interior Lighting
– Diagnosis and Testing
– Interior Lighting
– Removal and Installation
– Front Interior Lamp (86.45.12)
– Rear Interior Lamp (86.46.03)

Daytime Running Lamps (DRL)
– Description and Operation
– Daytime Running Lamps (DRL)
– Diagnosis and Testing
– Daytime Running Lamps (DRL)

Electrical Distribution
Module Communications Network
– Description and Operation
– Communications Network
– Diagnosis and Testing
– Communications Network – VIN Range: E96603->J28492
– Communications Network – VIN Range: J28493->V99999

Module Configuration
– Diagnosis and Testing
– Module Configuration
– General Procedures
– Module Configuration

Wiring Harnesses
– Description and Operation
– Wiring Harness
– General Procedures
– Wiring Harness Repair

Electronic Feature Group
Anti-Theft – Active
– Description and Operation
– Anti-Theft – Active
– Diagnosis and Testing
– Anti-Theft – Active
– Removal and Installation
– Anti-Theft Alarm Horn (86.52.03)

Anti-Theft – Passive
– Description and Operation
– Anti-Theft – Passive
– Diagnosis and Testing
– Anti-Theft – Passive
– General Procedures
– Anti-Theft Security Access
– Key Programming Using Diagnostic Equipment
– Removal and Installation
– Passive Anti-Theft System (PATS) Transceiver (86.52.30)

Remote Convenience
– Description and Operation
– Universal Transmitter
– Diagnosis and Testing
– Universal Transmitter
– General Procedures
– Universal Transmitter Programming

Navigation System
– Description and Operation
– Navigation System
– Diagnosis and Testing
– Navigation System
– Removal and Installation
– Navigation System Antenna (86.62.06) – 4-Door, VIN Range: E96603->J39905
– Navigation System Antenna (86.62.06) – 4-Door, VIN Range: J39906->V99999
– Navigation System Antenna (86.62.06) – Wagon
– Navigation System Display Module (86.62.07)
– Navigation System Module (86.62.05) – 4-Door
– Navigation System Module (86.62.05) – Wagon

Cellular Phone
– Specification
– Description and Operation
– Cellular Phone
– Diagnosis and Testing
– Cellular Phone
– Cellular Phone – Vehicles With: Bluetooth
– Removal and Installation
– Bluetooth Module
– Handset Holder (86.51.12)
– Module – 4-Door
– Module – Wagon

Multifunction Electronic Modules
– Specification
– Description and Operation
– Module Controlled Functions
– Diagnosis and Testing
– Multifunction Electronic Module
– Removal and Installation
– Generic Electronic Module (GEM) (86.55.75) (86.80.38)
– Multifunction Voice Activated Module (86.53.13) (86.80.40) – 4-Door
– Multifunction Voice Activated Module (86.53.13) (86.80.40) – Wagon

Body and Paint
Front End Body Panels
– Description and Operation
– Front End Body Panels
– Removal and Installation
– Air Deflector (76.11.41) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Cowl Vent Screen (76.10.01)
– Fender Splash Shield (76.10.90)
– Radiator Splash Shield (76.22.90)

Body Closures
– Specification
– Description and Operation
– Body Closures
– General Procedures
– Door Alignment
– Hood Alignment (76.16.02)
– Liftgate Alignment (76.19.54.60)
– Luggage Compartment Lid Alignment (76.19.03)
– Removal and Installation
– Weatherstrip

Interior Trim and Ornamentation
– Specification
– Description and Operation
– Interior Trim
– Removal and Installation
– A-Pillar Trim Panel (76.13.31)
– B-Pillar Lower Trim Panel (76.13.29)
– B-Pillar Upper Trim Panel (76.13.28)
– Cowl Side Trim Panel (76.13.30)
– C-Pillar Trim Panel (76.13.73) – 4-Door
– C-Pillar Trim Panel (76.13.73) – Wagon
– D-Pillar Trim Panel (76.13.73.60)
– Front Door Trim Panel (76.34.01)
– Front Scuff Plate Trim Panel (76.13.81)
– Headliner (76.64.01) – 4-Door
– Headliner (76.64.01) – Wagon
– Liftgate Trim Panel (76.19.65.60)
– Loadspace Scuff Plate Trim Panel (76.19.90.60)
– Loadspace Trim Panel (76.13.73.60)
– Parcel Shelf (76.67.06)
– Rear Door Trim Panel (76.34.04)
– Rear Scuff Plate Trim Panel (76.13.82)
– Rear Window Blind (76.14.04)
– Sun Visor (76.10.48)

Exterior Trim and Ornamentation
– Specification
– Description and Operation
– Exterior Trim
– Removal and Installation
– Door Moulding (76.43.72)
– Liftgate Moulding (76.43.79)
– Radiator Grille (76.55.03)
– Rear Spoiler (76.19.86.60) – Wagon
– Rocker Panel Moulding (76.11.36)
– Roof Rail (76.43.86.60)
– Window Moulding (76.43.20)

Rear View Mirrors
– Specification
– Description and Operation
– Rear View Mirrors
– Diagnosis and Testing
– Rear View Mirrors
– Removal and Installation
– Auto-Dimming Interior Mirror (76.10.56)
– Exterior Mirror (76.10.52)
– Exterior Mirror Control Switch (86.65.75)
– Exterior Mirror Cover (76.10.55)
– Exterior Mirror Glass (76.10.53)
– Exterior Mirror Motor (76.10.57) (76.11.09)
– Interior Mirror (76.10.51)

Seating
– Specification
– Description and Operation
– Seats
– Diagnosis and Testing
– Seats
– Removal and Installation
– Front Seat (76.70.01)
– Front Seat Backrest (76.70.06)
– Front Seat Cushion (76.70.11)
– Front Seat Front Height Adjustment Motor (86.75.31)
– Front Seat Rear Height Adjustment Motor (86.75.32)
– Front Seat Recliner Motor (86.75.04)
– Front Seat Track Motor (86.75.33)
– Lumbar Assembly (86.75.12)
– Rear Seat Backrest (76.70.38) – 4-Door
– Rear Seat Backrest (76.70.38) – 4-Door, Vehicles With: 70/30 Split Seat
– Rear Seat Backrest (76.70.38) – Wagon, Vehicles With: 70/30 Split Seat
– Rear Seat Backrest Latch (76.70.62.60) – Wagon
– Rear Seat Bolster (76.70.67) – 4-Door
– Rear Seat Bolster (76.70.67) – Wagon
– Rear Seat Cushion (76.70.37)
– Seat Base (76.70.08)
– Seat Control Switch (86.75.23)
– Disassembly and Assembly
– Front Seat Backrest (76.70.23)
– Front Seat Cushion (76.70.34)
– Rear Seat Backrest (76.70.48) – 4-Door, Vehicles With: 70/30 Split Seat
– Rear Seat Backrest (76.70.48) – Wagon, Vehicles With: 70/30 Split Seat
– Rear Seat Backrest (76.70.48)
– Rear Seat Bolster
– Rear Seat Cushion (76.70.47)

Glass, Frames and Mechanisms
– Specification
– Description and Operation
– Glass, Frames and Mechanisms
– Diagnosis and Testing
– Glass, Frames and Mechanisms
– General Procedures
– Door Window Motor Initialization
– Liftgate Window Glass Adjustment
– Removal and Installation
– Front Door Window Glass (76.31.01)
– Front Door Window Regulator and Motor (76.31.45)
– Liftgate Window Glass (76.31.22) (76.81.11.60)
– Rear Door Fixed Window Glass
– Rear Door Window Glass (76.31.02)
– Rear Door Window Regulator (76.31.46)
– Rear Door Window Regulator and Motor (86.25.09)
– Rear Quarter Window Glass (76.31.31)
– Rear Window Glass Using Cheese Wire (76.81.41)
– Rear Window Glass Using Cutting Tool
– Window Control Switch (86.25.08)
– Windshield Glass Using Cheese Wire (76.81.40)
– Windshield Glass Using Cutting Tool (76.81.01)

Instrument Panel and Console
– Description and Operation
– Instrument Panel
– Removal and Installation
– Floor Console (76.25.01)
– Instrument Panel (76.46.01)
– Overhead Console (76.13.69)
– Overhead Console Switch Moulding

Handles, Locks, Latches and Entry Systems
– Specification
– Description and Operation
– Handles, Locks, Latches and Entry Systems
– Diagnosis and Testing
– Locks, Latches and Entry Systems
– General Procedures
– Remote Transmitter Programming
– Removal and Installation
– Exterior Front Door Handle (76.58.01)
– Front Door Lock Actuator (76.37.74)
– Front Door Lock Cylinder (76.37.71)
– Fuel Filler Door Release Handle and Cable (76.11.39) – 4-Door
– Fuel Filler Door Release Handle and Cable (76.11.39) – Wagon
– Liftgate Latch Actuator (86.25.65.60)
– Liftgate Window Glass Release Switch (76.19.59.60)
– Luggage Compartment Lid Latch Actuator (76.19.25)
– Rear Door Lock Actuator (76.37.09)

Wipers and Washers
– Specification
– Description and Operation
– Wipers and Washers
– Diagnosis and Testing
– Wipers and Washers
– Removal and Installation
– Headlamp Washer Pump (84.20.21)
– Rain Sensor (84.12.10) (86.56.62)
– Rain Sensor Module (86.56.60)
– Rear Window Wiper Motor (84.15.48.60) (84.35.12)
– Windshield and Rear Window Washer Pump (84.10.21.60)
– Windshield Washer Pump (84.10.21)
– Windshield Washer Reservoir (84.10.01) (84.10.03)
– Windshield Wiper Motor (84.15.13)
– Wiper Mounting Arm and Pivot Shaft (84.15.24)
– Wiper Pivot Arm (84.15.03)

Roof Opening Panel
– Specification
– Description and Operation
– Roof Opening Panel
– Diagnosis and Testing
– Roof Opening Panel
– General Procedures
– Motor Synchronization (76.82.48)
– Roof Opening Panel Alignment
– Removal and Installation
– Air Deflector (76.82.07)
– Lifter Arms (76.82.57)
– Roof Opening Panel Control Switch (86.76.05)
– Roof Opening Panel Drain Hose (76.82.26)
– Roof Opening Panel Frame (76.82.01)
– Roof Opening Panel Glass (76.82.05)
– Roof Opening Panel Motor (86.76.01)
– Roof Opening Panel Shield (76.82.06)
– Roof Opening Panel Weatherstrip (76.82.15)

Bumpers
– Specification
– Description and Operation
– Bumpers
– Removal and Installation
– Front Bumper Cover (76.22.78)
– Front Bumper Cover Insert (76.22.73)
– Rear Bumper (76.22.27) (76.22.52) – 4-Door
– Rear Bumper (76.22.27) (76.22.52) – Wagon
– Rear Bumper Cover (76.22.74) (76.22.77) – 4-Door
– Rear Bumper Cover (76.22.74) (76.22.77) – Wagon
– Rear Bumper Cover Insert (76.22.75) – 4-Door
– Rear Bumper Cover Insert (76.22.75) – Wagon

Safety Belt System
– Specification
– Description and Operation
– Safety Belt System
– Diagnosis and Testing
– Safety Belt System
– Removal and Installation
– Front Safety Belt Retractor (76.73.10)
– Front Safety Belt Shoulder Height Adjuster (76.73.12)
– Rear Center Safety Belt Retractor (76.73.20) – 4-Door
– Rear Center Safety Belt Retractor (76.73.20) – Wagon
– Rear Safety Belt Buckle (76.73.50)
– Rear Safety Belt Retractor (76.73.18) – 4-Door
– Rear Safety Belt Retractor (76.73.18) – Wagon
– Safety Belt Buckle and Pretensioner (76.73.49)

Supplemental Restraint System
– Specification
– Description and Operation
– Air Bag Supplemental Restraint System (SRS)
– Diagnosis and Testing
– Air Bag Supplemental Restraint System (SRS)
– General Procedures
– Air Bag Disposal
– Removal and Installation
– Clockspring (86.65.92)
– Crash Sensor (76.73.55)
– Driver Air Bag Module (76.73.39)
– Driver Lower Air Bag Module (76.73.75)
– Occupant Classification Sensor (76.73.60)
– Passenger Air Bag Deactivation (PAD) Indicator (76.73.58)
– Passenger Air Bag Module (76.73.37)
– Restraints Control Module (RCM) (76.73.48)
– Seat Position Sensor (76.73.62)
– Side Air Curtain Module (76.73.64) – 4-Door
– Side Air Curtain Module (76.73.64) – Wagon
– Side Impact Sensor (76.73.53)

Frame and Mounting
Uni-Body, Subframe and Mounting System
– Specification
– Description and Operation
– Frame Assembly
– General Procedures
– Underbody Misalignment Check (57.65.20)
– Removal and Installation
– Front Subframe (76.10.05) – 2.0L NA V6 – AJV6/2.5L NA V6 – AJV6/3.0L NA V6 – AJ27
– Front Subframe (76.10.05) – 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) – Puma
– Front Subframe Front Bushing (60.35.51)
– Front Subframe Rear Bushing (60.35.26)
– Rear Axle Crossmember Bushing (64.25.02)
– Rear Subframe (64.25.01)
– Rear Subframe Bushing (64.25.04)

TERMOS E CONDIÇÕES DE USO

Veja nossas políticas de “TERMOS E CONDIÇÕES DE USO

Softwares, Manuais e Aplicativos - Regras de Uso e Informações

Softwares, Manuais e Aplicativos – Regras de Uso e Informações

Os sites “AUTOFIX” e “WEB AUTOMOTIVO” NÃO FORNECE SUPORTE TÉCNICO para instalação ou uso deste programas, aplicativos e manuais, nem suporte técnico para instalação, remoção ou manutenção de produtos e serviços!

   Se você não é familiarizado com processos e noções básicas de download, descompactação de arquivos, instalação de aplicativos e programas, enfim, as habilidades necessárias para o correto manuseio destes programas e manuais, por favor, não obtenha os mesmos!
   A AutoFix / Web Automotivo NÃO FORNECE SUPORTE TÉCNICO para instalação ou uso deste programas, aplicativos e manuais.
   Não use os manuais e aplicativos, a menos que você esteja familiarizado com os procedimentos de reparação automotiva básica e práticas seguras de manutenção. Estes manuais e aplicativos ilustram os procedimentos necessários para oficinas e prestadores de serviço. Não é um substituto para as informações completas do fabricante do veículo ou de formação adequada de um técnico automotivo. Note que não é possível para nós, prever todas as formas ou condições em que os veículos podem ser encontrados, ou para prestar cuidados a todos os possíveis perigos que podem resultar.
O fabricante do veículo continuará a emitir atualizações de informações de serviços e peças. Não fornecemos atualizações, a não ser que disponíveis! Por essas razões, nem os editores nem os autores fazem quaisquer garantias, expressas ou implícitas, que as informações contidas neste guia esteja livre de erros ou exceções.
   Seu senso comum e bom senso são fundamentais para o trabalho de serviço seguro e bem sucedido. Adquira e leia os procedimentos antes de iniciá-los. Pense na condição do carro em questão, o seu nível de habilidade mecânica, ou no seu nível de compreensão de leitura, que pode resultar em contribuir de alguma forma para uma ocorrência de acidentes, danificar o seu carro, ou resultar na reparação insegura. Se você tiver dúvidas ou outras questões sobre sua capacidade de realizar trabalhos de reparação segura, faça-o em um revendedor autorizado ou em uma loja qualificada.
Antes de iniciar qualquer trabalho em um veículo, leia os avisos e alertas que são fornecidos nos guias. Reveja os avisos e advertências cada vez que você se preparar para trabalhar no veículo.
Ferramentas especiais necessárias para executar determinadas operações e serviços são identificados nos guia de reparação do carro em questão, e são recomendado para uso. O uso de outros do que os recomendados nos guias de ferramentas, podem ser prejudiciais para o funcionamento seguro do carro, bem como para a segurança da pessoa a realizar a manutenção do carro.

Conduta
A Web Automotivo oferece ao usuário, um site que permite a navegação em seu conteúdo.
O site e seus recursos são destinados ao seu uso pessoal. Ao utilizar o site, você não deve:
– Disseminar conteúdo ilegal, ofensivo, violento ou que viole a privacidade e a intimidade de terceiros.
– Violar propriedade intelectual de terceiros.
– Disseminar vírus ou código de computador malicioso, arquivos ou programas desenvolvidos para coletar dados não autorizados, interromper, destruir ou limitar a funcionalidade do site ou do site, de qualquer software ou hardware de computador ou equipamentos de telecomunicações em geral (malware ou spyware).
– Interferir com a arquitetura do Site ou dos sites por qualquer forma, meio ou técnica.
– Disfarçar ou ocultar o número de IP (internet protocol) que identifica sua conexão à internet.
– Usar qualquer dos elementos do site ou dos sites para fins comerciais, publicitários ou em qualquer outro que não represente a finalidade principal do site.
– Criar ou utilizar mais que uma única forma de identificação para utilizar o Site, utilizar identificação de um terceiro, ou permitir que terceiros utilizem a sua identificação.
– Poderemos impedir que você utilize o site ou qualquer de seus recursos caso, no nosso entendimento, você viole quaisquer das condições destes termos. Informaremos a você da suspensão de seu uso do site.

Mais informações
   A Web Automotivo / AutoFix se reserva o direito de modificar a qualquer momento a apresentação, configuração e disponibilização do site.
As orientações, informações e características técnicas constantes no site não induzem a dispensa de contratação de suporte técnico competente e habilitado, quando necessário, para uso de nossos produtos comercializados. Eventualmente, para utilização de alguns produtos, pode o consumidor necessitar da contratação de profissional habilitado ou assessoria técnica pertinente.
Em virtude de questões técnicas e operacionais, a Web Automotivo / AutoFix não garante, a disponibilidade e continuidade do funcionamento do site e dos seus conteúdos.
   A AutoFix exime-se de responsabilidade pelos danos, prejuízos e/ou lucros cessantes de qualquer natureza que possam advir da ausência de disponibilidade ou de continuidade do funcionamento do site e dos seus conteúdos.
A Web Automotivo / AutoFix exime-se de responsabilidade pelos danos, prejuízos e/ou lucros cessantes de qualquer natureza que possam advir de vírus ou de outros elementos nocivos nos conteúdos e que, desta forma, possam produzir alterações e/ou danos nos equipamentos e programas dos usuários.
Esclarecemos que a Web Automotivo / AutoFix não utiliza vírus ou outros elementos nocivos nos seus conteúdos.
A Web Automotivo / AutoFix não garante e exime-se da responsabilidade pelos danos e/ou prejuízos e/ou lucros cessantes de qualquer natureza que possam decorrer da falta de exatidão, de extensão e da atualidade dos conteúdos.

Responsabilidade do procedimento
– A Web Automotivo / AutoFix faz o melhor para garantir que a informação visualizada em nosso site seja precisa. Nós não nos responsabilizamos, no entanto, por imprecisões técnicas, erros de grafia ou interpretação.
– A Web Automotivo / AutoFix não se responsabilizara por danos ou perdas devido ao uso de qualquer procedimento de programação utilizados a partir deste site.
– A Web Automotivo / AutoFix não dá quaisquer garantias sobre os procedimentos ou sobre o rigor dos procedimentos de programação.
– A Web Automotivo / AutoFix, não aceita qualquer responsabilidade pelo conteúdo, ou outros problemas que podem ocorrer a partir da utilização dos procedimentos de programação utilizadas a partir deste site.
– Caso você utilize o procedimento indicado é por estar ciente de sua própria responsabilidade e isenta o site https://autofix.sampa.br e https://www.webautomotivo.com.br.
– Algumas informações são de fontes externas e a Web Automotivo / AutoFix não atesta sua veracidade, eficiência ou nocividade ao sistema do seu patrimônio.
A publicação do site e dos seus conteúdos tem duração indefinida. A Web Automotivo / AutoFix, no entanto, pode a qualquer momento, e sem prévio aviso, terminar, suspender ou interromper a publicação e/ou disponibilização do site e de seus conteúdos.

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