CONTENT
BODY Exterior
-Front end
-Hood
-Rear lid VIN 8D XA 200 000
-Rear lid VIN 8D XA 200 001
-Tailgate Avant VIN 8D XA 200 000
-Tailgate Avant VIN 8D XA 200 001
-Central locking system
-Central locking system Avant repairing
-Front bumper
-Spoiler remove & install
-Rear bumper
-Rear bumper Avant
-Protective trim molding
-Lower trim strip front door
-Lower trim strip rear door
-Door mirrors
-Rocker panel
-Wheelhousing liner remove & install
-Rear wheelhousing liner remove & install
BODY Interior
-Seatbelt
-Airbag service
-Front door trim
-Rear door trim
-Instrutment panel
-General trim
-Trim Avant
-Front seats
-Recaro seats
-Rear seats
BODY OBD
-VAG scan tool
-Airbag w-o side air bag OBD
-Central locking system OBD
-Interior monitor
ELECTRICAL EQUIPAMENT
-Instrument cluster, On Board Diagnostic through M.Y. 1999
-Radio OBD
-Instrument cluster, On Board Diagnostic from M.Y. 2000
-Multi-function steering wheel OBD
-Cruise control On Board Diagnostic
-Battery
-Generator
-Starter
-Cruise control system
-Instrument cluster location diagram through M.Y. 1999
-Instrument cluster location diagram from M.Y. 2000
-Radio system
-Multi-function steering wheel
-Three-way halogen headlights
-Front fog lights
-Front turn signals
-Side-mounted turn signals
-Steering column switch
-Ignition switch lock cylinder
-Center console switches
-Interior lights
-Interior lights Avant
-Lock cylinder heating
-Relay panel, fuse panel
ENGINE MECHANICAL 1.8T (AWM,ATW)
-Engine assembly
-Sealing flanges and flywheel drive plate
-Crankshaft remove & install
-Pistons and connecting rods assembly
-Cylinder head remove and install
-Valve gear service
-Camshaft timing control
-Cooling system components
-Lubrication system components (ATW)
EXHAUST 1.8T (AWM,ATW)
-Exhaust system components remove and install
-Secondary air system
GENERAL 1.8T (AWM,ATW)
-Technical data
OBD 1.8T (AWM,ATW)
-Technical data OBD
TURBO CHARGE 1.8T (AWM,ATW)
-Charge air system with turbocharger checking
-Charge pressure leak test
-Charge pressure system with exhaust turbocharger service
ENGINE MECHANICAL 2.7L V6 biturbo (APB)
-Engine assembly
-Cylinder block crankshaft and flywheel assembly
-Valve gear service
-Lubrication system components remove
-Cooling system components
EXHAUST 2.7L V6 biturbo (APB)
-Exhaust system components remove and install
-Secondary air system
GENERAL 2.7L V6 biturbo (APB)
-Technical data
OBD 2.7L V6 biturbo (APB)
-Technical data OBD
TURBO CHARGE 2.7L V6 biturbo (APB)
-Charge air system with turbocharger
ENGINE MECHANICAL 2.8L V6 (AFC,AHA)
-Engine remove and install
-Ribbed belt and pulley assembly
-Special tools
-Toothed drive belt assembly
-Cylinder block crankshaft and flywheel component assembly
-Special tools
-Cylinder head and valve drive service
-Cylinder head assembly
-Lock carrier removing for service
-Lubrication system components remove
-Engine oil
-Cooling system components remove and install
-Cooling system components
EXHAUST 2.8L V6 (AFC,AHA)
-Exhaust system components remove and install
-Exhaust system checking for leaks
FUEL 2.8L V6 (AFC,AHA)
-Fuel supply system components remove and install
GENERAL 2.8L V6 (AFC,AHA)
-Technical data
FUEL INJECTION IGNITION (AEB,AFC,AHA,APB,ATQ,ATW,AWM)
-Technical data spark plugs
-Ignition coil system checking
-Multiport Fuel Injection and ignition system
-Ignition system servicing
-Ignition coil power output stage checking
-Crankshaft Position sensor checking
-Engine speed sensor checking and adjusting
-Engine Coolant Temperature sensor checking
-Engine Control Module voltage supply checking
-Knock sensors checking
-Camshaft Position sensor checking
FUEL INJECTION MFI (AEB,AFC,AHA,APB,ATQ,ATW,AWM)
-Motornic MFI & Ignition system
-Throttle valve control module & checking
-Turbocharger boost control & checking
-EVAP system checking
-Additional signal
-Multiport Fuel Injection and ignition system
-Multiport Fuel Injection system servicing
-Idle speed checking
-Fuel system pressure and residual pressure checking
-Fuel pump relay and relay triggering checking
-Fuel injectors checking
-Fuel injector leak testing and delivery quantity checking
-Idle Air Control valve checking
-Oxygen Sensor control checking
-Cold start driveability problems, overview
-Oxygen Sensor control checking before converter
-Heated Oxygen Sensor before Converter checking
-Heated Oxygen Sensor after Converter checking
-Heated oxygen sensor removing and installing
-EVAP canister purge regulator valve checking
-Sensor for EVAP canister checking
-Intake manifold change-over valve checking
-Exhaust Gas Recirculation checking
-Exhaust Gas Recirculation valve checking
-Exhaust Gas Recirculation temperature sensor checking
-Closed Throttle Position switch checking and adjusting
-Throttle Position sensor checking and adjusting
-Mass Air Flow sensor checking
-Intake manifold change over checking
-Auxiliary input signals checking
-Vacuum connections
FUEL INJECTION OBD (AEB,AFC,AHA,APB,ATQ,ATW,AWM)
-ODB & DTC
-Readiness codes
-On Board Diagnostic Multiport Fuel Injection
FUEL SYSTEM
-Fuel supply system servicing guidelines
-Fuel supply system front wheel drive 1.8T & 2.8
-Quattro fuel system servicing 1.8T & 2.8
-Fuel supply system biturbo 2.8
-EVAP system servicing
-Mechanical throttle control servicing
-E-gas servicing
HEATING AND AIR CONDITIONING
-AC system On Board Diagnostic
-AC system electrical testing
-Rear window heating electrical testing
-Refrigerant system components
-AC compressor bracket
-Ribbed drive belt for AC compressor 4-cyl
-Climate control components in passenger compartment
-Heating and ventilation system servicing
-Evaporator housing assembly
-Vacuum system hose layout
-Vacuum system servicing
MAINTENANCE
-Engine overview
-Description work
BRAKES
-Techincal data
-General information ABS
-ABS Bosch 5.0
-ABS Bosch 5.3
-Suspension mount ABS
-ESP service
-Front brake service
-Rear brake service
-Parking brake cable front wheel drive
-Parking brake cable all wheel drive
-Parking brake lever
-Brake pedal remove & install
-Leak test
-Front calipers
-Double piston front caliper
-Rear calipers
-Hydraulic changing & bleeding fluid
-Master cylinder 23.8mm
-Master cylinder 25.4mm
BRAKES OBD
-OBD
-Erase DTC’s memory end output
-Can bus
-ABS-EDS Bosch 5.0
-Check control module
-Code control module
-Read measure value block
-ABS-EDL-ASR Bosch 5.3
-Output DTM
-ESP Bosch 5.3
-Basic setting
-ESP electrical testing
-ESP DTC Table
-Description of systems
SUSPENSION, WHEELS AND STEERING
-Technical data
-Front axle components
-Running change from connecting link ball joint 1999
-Front drive axles remove & install
-Front struts remove & install
-Wheel bearing housing remove & install
-Front mounting bracket remove & install
-Subframe remove & install
-Lower track control link remove & install
-Lower guide link remove & install
-Stabilizer bar remove & install
-Rear axle front wheel drive
-Rear struts remove & install
-Rear axle all wheel drive
-Rear struts & upper control arm remove & install
-Upper control arm
-Lower control arm remove & install
-Rear drive axle remove & install
-Wheel bearing housing remove & install
-Wheel & Tires
-Wheel alignment
-Steering gear components
-Steering gear remove & install
-Tie rod remove & install
-Steering gear assembly
-Steering fluid check & bleeding
-Steering gear adjustment
-Power steering pump & reservoir
-Power steering pump testing
-Power steering pump remove & install
-Air bag
-Steering column remove & install
-Steering column remove & install
TRANSMISSION – 5Sp. AUTOMATIC (01V)
-Transmission id
-Rear final drive id
-Capacity
-Roll or tow starter
-Service notes
-Rear differential remove & install
-Torque converter
-Select lever mechanism
-Transmission remove & install
-ATF checking & changing
-Power transfer overview
-Transmission assembly
-Oil Pan & Oil Strainer assembly
-Final drive gear oil
-Front final drive service
-Gear oil differential
-Center differential service
-Drive shaft service
-Rear gear oil check
-Torque tube remove & install
-Torque tube assembly
-Oil seal flange shaft
-Rear final drive remove & install
-Rear final assembly
-Rear differential assembly
-Drive pinion assembly
-Drive pinion & ring gear adjust
TRANSMISSION – 5Sp. AUTOMATIC (01V) OBD
-Transmission OBD
-Electrical & electronic components & location
-OBD
-DTC memory
-DTC’s table
-Output DTM
-TCM code
-Read measuring value block
-Read measuring value block E-17
-Read measuring value block E-18-2
-Can Bus
-Electrical testing
TRANSMISSION – 5Sp. MANUAL (01A) – WHEEL DRIVE
-Transmission id
-Rear final drive id
-Transmission layout
-Calculations
-General repair instructions
-Clutch mechanism service
-Clutch release mechanism service
-Shift linkage service
-Transmission remove & install
-Transmission oil level check
-Cover torsen differential remove & install
-Transmission assembly
-Torsen differential assembly
-Transmission selector mechanism assembly
-input shaft assembly
-input shaft adjustment
-drive pinion & hollow shaft assembly
-Reverse idler gear remove & install
-Final drive flange seal
-Final drive flange & driveshaft seals
-Speedometer speed sensor
-Differential remove & install
-Front final differential assembly
-Final drive ring gear & pinion shaft
-Total shim thickness
-Final driveshaft service
-Final drive flange driveshaft
-Final drive rear oil level check
-Final drive flange housing remove & install
-Rear final drive remove & install
-Rear final drive assembly
-Differential remove & install
-Differential assembly
-Pinion shaft remove & install
-Pinion shaft & ring gear adjustment
-Final drive gear set
TRANSMISSION – 5Sp. MANUAL (01A) – FRONT WHEEL DRIVE
-Manual transmission ID
-Transmission calcalutions
-Drivetrain overview Fronttrak
-General repair instructions
-Clutch mechanism & serving
-Clutch release mechanism
-Shift linkage & servicing
-Transmission remove & install
-Transmission oil level checking
-Transmission selector mechanism
-Transmission disassemble & assemble
-Input shaft
-Input shaft adjusting
-Pinion shaft
-Reverse idle gear
-Drive flange seal
-Speedometer vehicle speed sensor
-Differential remove & install
-Differential disassemble & assemble
-Pinion shaft & ring gear adjustment
TRANSMISSION – 6Sp. AUTOMATIC (01E) – BEARING HOUSE
-Bearing house & Torsen differential
-Bearing house assembly
-Bearings for torsen differential service
TRANSMISSION – 6Sp. AUTOMATIC (01E) – CLUTCH
-Clutch mechanism service
-Clutch release mechanism
-Clutch service
TRANSMISSION – 6Sp. AUTOMATIC (01E) – FINAL DRIVE
-Final drive flange seal
-Final speedometer sender
-Final seal-grooved ball bearings for flange driveshaft
-Final differential remove & install
-Final drive differential assembly
-Final drive pinion & ring gear
-Final drive pinion adjustment
-Final drive ring gear adjustment
-Final driveshaft service
-Final read oil level
-Final drive flange housing remove & install
-Final drive flange housing assembly
-Final drive flange oil seals
-Final drive rear remove & install
-Final drive rear assembly
-Final drive differential remove & install
-Final drive differential assembly
-Final drive pinion assembly
-Final drive pinion & ring gear adjustment
TRANSMISSION – 6Sp. AUTOMATIC (01E) – GENERAL
-6sp Transmission
-Rear final drive id
-Transmission layout
-Overall ratio calculation
-Repair instruction
TRANSMISSION – 6Sp. AUTOMATIC (01E) – TRANSMISSION
-Shift control mechanism
-Transmission remove & install
-Oil level transmission checking
-Transmission assembly
-End cover service
-Transmission housing service
-Input shaft assembly
-Drive pinion & hollow shaft assembly
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