MANUAL DE SERVIÇO – Daihatsu Charade (1993-2000 Type CB G200)

CONTENT

GENERAL INFORMATION
-HOW TO USE THIS WORKSHOP MANUAL
-INSTRUCTIONS ON SERVICE OPERATIONS
-JACKING POINTS AND SUPPORTING POINTS OF SAFETY STANDS
-SUPPORTING POINTS OF TWO-POST LIFT.
-LOCATION OF ENGINE TYPE AND ENGINE NUMBER
-ENGINE TYPE EMBOSSED POSITION
-ENGINE NUMBER STAMPED POSITION
-ABBREVIATION CODES
-MAIN SPECIFICATIONS

THE ENGINE PROPER
-ENGINE SECTIONAL VIEWS
-ENGINE COMPONENTS AND TIGHTENING TORQUE
-MAIN SERVICE SPECIFICATIONS

ENGINE TUNE-UP
-ENGINE TUNE-UP PROCEDURE
-ENGINE TUNE-UP (CB-23 and CB-61]
-ENGINE TUNE-UP [CB-80]

IN-VEHICLE SERVICE
-INSTRUCTIONS ON SERVICE OPERATIONS
-TIMING BELT & WATER PUMP
-CRANKSHAFT OIL SEAL
-CAMSHAFT (CB-23 & CB-61 ENGINES]
-CAMSHAFT [CB-80 ENGINE]
-CAMSHAFT OIL SEAL [CB-23 & CB-61 ENGINES]
-CYLINDER HEAD GASKET [CB-23 & CB-61 ENGINES]
-CYLINDER HEAD GASKET (CB-80 ENGINE].
-INJECTOR [CB-80 ENGINE]
-OIL PUMP

ENGINE MECHANICALS
-REMOVAL AND INSTALLATION OF ENGINE
-INTAKE AND EXHAUST SYSTEM CB-23 AND CB-61 ENGINES CB-80 ENGINE
-TIMING BELT CB-23 AND CB-61 ENGINES CB-80 ENGINE
-CYLINDER HEAD CB-23 AND CB-61 ENGINES CB-80 ENGINE
-CYLINDER BLOCK

FUEL SYSTEM
-CARBURETOR
-FUEL LINE [CB-23 Engine]
-FUEL LINE [CB-61 Engine]
-FUEL PUMP [CB-61 Engine]
-FUEL PUMP [CB-80 Engine]
-FUEL TANK

LUBRICATION SYSTEM
-OIL PUMP
-COMPONENTS OF OIL PUMP
-INSPECTION
-ASSEMBLY
-OIL COOLER
-COMPONENTS OF OIL COOLER [CB-61]
-COMPONENTS OF OIL COOLER [CB-80)

COOLING SYSTEM
-RADIATOR
-IN-VEHICLE INSPECTION
-RADIATOR CAP
-INSPECTION
-THERMOSTAT
-RADIATOR THERMO CONTROL SWITCH
-UNIT INSPECTION
-WATER PUMP
-COMPONENTS OF WATER PUMP
-DISASSEMBLY

TURBOCHARGER SYSTEM
-TURBOCHARGER
-COMPONENTS OF TURBO CHARGER [CB-61 & CB-81 Engines]
-INSPECTION ON TURBOCHARGED RELATED
-IN-VEHICLE INSPECTION
-TROUBLE SHOOTING

ENGINE ELECTRICAL SYSTEM
-DISTRIBUTOR
-COMPONENTS OF DISTRIBUTOR [CB-23 & CB-61 Engines]
-DISASSEMBLY [CB-23 & CB-61 Engines]
-INSPECTION [CB-23 & CB-61 Engines]
-INSPECTION [CB-80 Engine]
-ASSEMBLY [CB-23 & CB-61]
-IGNITION SYSTEM
-COMPONENTS OF IGNITION SYSTEM
-INSPECTION [CB-23 & CB-61 Engines]
-STARTER with General Specification]
-[CB-23 Engine A/T & CB-80 Engine with ECE & EEC Specification].
-PERFORMANCE TEST
-COMPONENTS OF STARTER [CB-23 M/T, CB-61 Engine & CB-80 Engine
-ALTERNATOR
-COMPONENTS OF ALTERNATOR
-IN-VEHICLE INSPECTION
-[CB-23 Engine M/T and CB-61 & CB-80 Engines)
-DISASSEMBLY [CB-23 Engine A/T]
-[CB-23 Engine M/T and CB-61 & CB-80 Engines]
-ASSEMBLY [CB-23 Engine A/T]

INTAKE SYSTEM
-AIR CLEANER
-SURGE TANK [CB-61 Engine]
-INTERCOOLER [CB-80 Engine]

EMISSION CONTROL SYSTEM
-LIST OF DESTINATIONS
-SCHEMATIC VIEW OF EMISSION
-CONTROL SYSTEM
-BLOW-BY GAS RECIRCULATION SYSTEM
-CHOKE OPENER SYSTEM
-SYSTEM CHECK
-UNIT CHECK
-ASHPOT SYSTEM
-SYSTEM CHECK
-UNIT CHECK
-FUEL EVAPORATIVE EMISSION
-CONTROL SYSTEM
-CHARCOAL CANISTER
-MAIN AIR BLEED
-OPERATION CHECK OF VCV
-SECONDARY AIR SUCTION SYSTEM (AS SYSTEM)
-CHECKING OF SECONDARY AIR SUCTION SYSTEM
-AIR SUCTION FILTER ELEMENT
-EGR (EXHAUST GAS RECIRDULATING) SYSTEM
-EGR SYSTEM CHECK
-JNIT INSPECTION
-CHOKE WARNING SYSTEM
-FUEL CUT SYSTEM DURING
-DECELERATION
-OPERATING CONDITIONS OF SYSTEM
-SYSTEM CHECK
-UNIT CHECK
-VACUUM SWITCH
-OUTER VENT SYSTEM
-IGNITION TIMING CONTROL SYSTEM
-CHECK [CB-23 Engine]
-MAIN SIDE
-SUB SIDE
-IGNITION TIMING CONTROL SYSTEM
-CHECK [CB-61 Engine]
-IGNITION TIMING CONTROL
-CHECK AND ADJUSTMENT OF IGNITION TIMING

APPENDIX
-SST (Special Service Tools)
-SERVICE SPECIFICATIONS
-TIGHTENING TORQUE SPECIFICATIONS FOR MAIN PARTS