CONTENT – BODY AND EQUIPMENT MOUNTING MANUAL
-About This Manual
New for this BEMM publication 01/2016
Introduction
Important Safety Instructions
Warnings, Cautions and Notes in This Manual
How to Use This Manual
Low Level and High Level Vehicles
-Commercial and Legal Aspects
Terminology
Warranty on Ford Vehicles
Legal and Vehicle Type Approval
Alternative Type Approval
Legal Obligations and Liabilities
General Product Safety Requirement
Product Liability
Restraints System
Drilling and Welding
Minimum Requirements for Brake system and Load Apportioning Valves
Road Safety
-Conversion Homologation
-Electromagnetic Compatibility (EMC)
Suggested Antenna Location
-Vehicle Duty Cycle Guidelines
Conversion Effect on Fuel Economy and Performance
Vehicle Ride and Handling Attributes
-Jacking
-Lifting
-Noise, Vibration and Harshness (NVH)
-Vehicle Transportation Aids and Vehicle Storage
-Package and Ergonomics
General Component Package Guidelines
Driver Reach Zones
Driver Field of View
Conversion Effects on Parking Aids
Aids for Vehicle Entry and Exit
Registration Plates
-Package and Ergonomics—Specifications
Recommended Body Dimensions
Chassis Cab Body – Basic Dimensions and Weights
Kerb Mass and Payload
Front, Rear and Side Under-run Protection
-Hardware Specifications
Load Distribution—Specifications
Load Distribution Calculations – Driver and Passenger Weight Distribution
Center of Gravity
-Towing
Towing Requirements
Towing
Towing capacities
Trailer Towball Download
Towing Specifications
-Chassis
Suspension System
Brake System
General
Brake Hoses
Trailer Brakes (Low Level Vehicles)
Trailer Brakes (High Level Vehicles)
-Fuel System
Fuel Filler Pipe Shipping Bracket (if equipped)
Fuel Filler Mounting
Fuel Filler Vent Hose
Axle Breather Vent Hose
Selective Catalytic Reduction System
Filling the Diesel Exhaust Fluid Tank
-Electrical
Battery and Cables
Battery Information
Auxiliary Battery (XL Plus Vehicles)
Auxiliary Battery Relocation and use of Electrical Harness Extension (Fly Lead) (XL Plus Vehicles)
Generator and Alternator
Authorised Parts
Electronic Engine Controls
Vehicle Speed Output (Signal) (Low Level Vehicles Only)
Vehicle Speed Output (Signal) (High Level Vehicles )
Exterior Lighting
Rear Combination lamps
Rear Fog Lamp
Rear License Plate Lamp
Reversing Lamps, Rear View Camera, Reversing Alarm (Manual Transmission)
Additional External Lamps – (Low Level Vehicles Only)
Trailer Towing
Additional External Lamps (Vehicles with Special Equipment Pack)
Auxiliary Lighting Loads (Vehicles with Special Equipment Pack)
Auxiliary Lighting Loads (Vehicles without Special Equipment Pack) (Low Level Vehicles Only)
Lamps – Hazard / Direction Indication
Electrically Operated Door Mirrors
Centre High Mount Stop Lamp (CHMSL) – Canopy Fitment -Low Level Vehicles
Centre High Mount Stop Lamp (CHMSL) – Canopy Fitment – High Level Vehicles
Fuses and Relays
Low Level and High Level Vehicles
Auxiliary Battery and Fuse Box – Low Level Vehicles
Auxiliary Fuse Box (Vehicles with Special Equipment Pack) (Low LevelVehicles Only)
-Body and Paint
Body
Body Structures – General Information
Integrated Bodies and Conversions
Chassis Cab
Front End Integrity for Cooling, Crash, Aerodynamics and Lighting
Tipper Bodies
Tank and Dry Bulk Carriers
Genuine Ford Accessory Bull Bar
Roof Racks
Canopies
Airbag Supplemental Restraint System (SRS)
Air Bags – (Low Level Vehicles)
Air Bags – (High Level Vehicles)
Supplementary Restraint Sensors (Front)
Seatbelt Systems – Australia
Corrosion Prevention
General
Repairing Damaged Paint
Under Body Protection and Material
Painting Road Wheels
Contact Corrosion
Frame and Body Mounting
Mounting Points and Tubing
Self-Supporting Body Structure
Frame Drilling and Tube Reinforcing
Ancillary Equipment – Sub Frame Mounting
Area for Fitting Additional Body Attachments to the Rear of the Bumper
Water Tank on Camper Vehicles
-Table
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