MANUAL DE SERVIÇO – Honda CR-V (1997–2000)

This manual contains technical information for the 1997 – 2000 CR-V. It is divided into 24 sections. The first page of each section is marked with a black tab that lines up with its corresponding thumb index tab on this page and the back cover. You can quickly find the first page of each section without looking through a full table of contents. The symbols printed at the top corner of each page can also be used as a quick reference system.
Each section includes:
1. A table of contents, or an exploded view index showing:
Parts disassembly sequence.
Bolt torques and thread sizes.

⚫ Page references to descriptions in text.
2. Disassembly/assembly procedures and tools.
3. Inspection.
4. Testing/troubleshooting.
5. Repair.
6. Adjustments.

Content:

– General Information
Chassis and Paint Codes
Identification Number Locations
Warning/Caution Label Locations
Under-hood Emissions Control Label
Lift and Support Points
Lift and Safety Stands
Floor Jack
Towing
Service Precautions
Parts Marking Locations
Precautions for Real-time 4WD (Four-wheel Drive)

– Specifications
Standards and Service Limits
Design Specifications
Body Specifications

– Maintenance
Lubrication Points
Maintenance Schedule for 1997 Model (Normal Conditions)
Maintenance Schedule for 1997 Model (Severe Conditions)
Maintenance Schedule for 1998-2000 Models (Normal Conditions)
Maintenance Schedule for 1998 – 2000 Models (Severe Conditions)

– Engine Electrical
Special Tools
Starting System:
Component Location Index
Circuit Diagram
Starter Test
Starter Solenoid Test
Starter Replacement
Field Winding Test
Starter Overhaul
Brush Inspection
Overrunning Clutch Inspection
Armature Inspection and Test
Brush Holder Test
Starter Reassembly
Performance Test

– Ignition System
Component Location Index
Circuit Diagram
Ignition Timing Inspection and Setting
Distributor Replacement
Distributor Overhaul
Ignition Control Module (ICM) Input Test
Ignition Coil Test
Ignition Wire Inspection and Test
Spark Plug Inspection

– Charging System
Component Location Index
Circuit Diagram
Troubleshooting
Alternator Replacement
Alternator Overhaul
Rectifier Test
Alternator Brush Inspection
Rotor Slip Ring Test
Stator Test
Alternator Belt Inspection and Adjustment

– Cruise Control
Component Location Index
Circuit Diagram
Control Unit Input Test
Main Switch Test/Replacement
Set/ Resume Switch Test/ Replacement
Actuator Test
Actuator Replacement
Actuator Cable Adjustment
Clutch Switch Test
Brake Switch Test
Actuator Solenoid Test
Actuator Disassembly

– Engine
Engine Removal/ Installation
Cylinder Head/Valve Train
Engine Block
Engine Lubrication
Intake Manifold/Exhaust System
Cooling

– Cooling
Illustrated Index Radiator
Replacement
Engine Coolant Refilling and Bleeding
Cap Testing
Testing
Thermostat
Replacement
Testing
Water Pump
Illustrated Index
Inspection
Replacement
Fan Control
Component Location Index
Circuit Diagram
Fan Motor Testing
Radiator Fan Switch Testing
Coolant Temperature Gauge
Gauge Testing
Coolant temperature Sending
Unit Testing

– Fuel and Emissions
Special Tools
Component Locations
Index
System Description
Vacuum Connections
Electrical Connections
System Connectors
Troubleshooting
Troubleshooting Procedures
Engine Control Module/Powertrain Control Module Terminal Arrangement
Diagnostic Trouble Code Chart
How to Read Flowcharts

– PGM-FI System
System Description
Troubleshooting Flowcharts
Engine Control Module/Powertrain Control Module
Manifold Absolute Pressure Sensor
Intake Air Temperature Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor
Primary Heated Oxygen Sensor (Sensor 1)
Secondary Heated Oxygen Sensor (Sensor 2)
Heated Oxygen Sensor Heater
Fuel Supply System
Random Misfire
Misfire Detected in One Cylinder
Knock Sensor
CKP/TDC/CYP Sensor
Vehicle Speed Sensor
Barometric Pressure Sensor
Electrical Load Detector
CKF Sensor
ECM/PCM Internal Circuit
HO2S Replacement

– Idle Control System
System Description
Troubleshooting Flowcharts Idle Control System
Idle Air Control Valve
Air Conditioning Signal
Alternator FR Signal
Starter Switch Signal
Power Steering Pressure Switch Signal
Brake Switch Signal
Fast Idle Thermo Valve
Idle Speed Setting

– Fuel Supply System
Fuel Lines
Fuel Tube/Quick-Connect Fittings
System Description
Fuel Pressure
Fuel Injectors
Fuel Pressure Regulator
Fuel Filter
Fuel Pump
Fuel Gauge
Fuel Gauge Sending Unit
Low Fuel Indicator System
PGM-FI Main Relay.
Fuel Tank

– Intake Air System
System Description
Air Cleaner
Throttle Cable
Throttle Body

– Emission Control System
System Description
Tailpipe Emission
Three Way Catalytic Converter
Positive Crankcase Ventilation System
Evaporative Emission Controls

– Transaxle
Clutch
Manual Transmission.
Automatic Transmission
Differential
Driveshafts

– Clutch
Special Tools
Illustrated Index
Clutch Pedal
Adjustment
Clutch Master Cylinder Removal/Installation
Slave Cylinder Removal/Installation
Pressure Plate Removal/Inspection
Clutch Disc Removal/Inspection
Flywheel Inspection/Replacement
Clutch Disc, Pressure Plate Installation
Release Bearing Removal/Inspection/Installation

– Manual Transmission
Special Tools
Maintenance
Transmission Fluid
Back-up Light Switch Test/Replacement
Transfer Assembly Inspection/Removal/Installation
Transmission Assembly
Removal/Illustrated Index/Disassembly
Shift Arm Cover/Shift Arm Shift Assembly/Disassembly/Reassembly/Clearance Inspection
Reverse Shift Holder Clearance Inspection
Shift Fork Assembly/Disassembly/Reassembly/Clearance Inspection
Mainshaft Assembly Index/Clearance Inspection/Disassembly/Inspection/Reassembly
Countershaft Assembly Index/Clearance Inspection/Disassembly/Inspection/Reassembly
Synchro Sleeve, Synchro Hub Inspection/Installation
Synchro Ring, Gear Inspection

– Differential
Index
Backlash Inspection
Final Driven Gear Replacement
Tapered Roller Bearing Replacement
Bearing Outer Race Replacement
Tapered Roller Bearing Preload Adjustment
Oil Seal Replacement Illustrated Index/Inspection/Disassembly
Transfer Assembly Illustrated Index/Inspection/Disassembly
Transfer Drive Gear Bearing Replacement
Transfer Driven Gear Shaft Bearing Replacement
Transfer Shaft Disassembly/ Reassembly
Transfer Cover A Bearing Outer Race Replacement
Transfer Housing Bearing Outer Race Replacement/Reassembly
Mainshaft Bearing/Oil Seal Replacement
Mainshaft Thrust Clearance Adjustment
Transmission Assembly/Reassembly/Installation
Gearshift Mechanism Overhaul
Countershaft Bearing Replacement

– Automatic Transmission
Special Tools
Description
General Operation
Power Flow
Electronic Control System
Hydraulic Control
Hydraulic Flow
Lock-up System

– Automatic Transmission Electrical System
Component Locations
PCM Circuit Diagram (A/T Control System) ’97 Model/’98 Model/’99-00 Models
PCM Terminal Voltage/Measuring Conditions
A/T Control System-’97 Model
A/T Control System-’98-00 Models
Troubleshooting Procedures
Symptom-to-Component Chart
Electrical System-’97 Model
Electrical System -’98-00 Models
Electrical Troubleshooting (’97 Model)
Troubleshooting Flowcharts.
Electrical Troubleshooting (’98 -00 Models)
Troubleshooting Flowcharts
Electrical Troubleshooting (99-00 Models)
Troubleshooting Flowchart
O/D OFF Indicator Light Does Not Come On 14-131
O/D OFF Indicator Light On Constantly
O/D OFF Indicator Light Does Not Come On
Even Though O/D Switch Is Pressed
Lock-up Control Solenoid Valve A/B Assembly/Test/Replacement
Shift Control Solenoid Valve A/B Assembly/Test/Replacement
Linear Solenoid Assembly/Test/Replacement
Mainshaft/Countershaft Speed Sensors Replacement
A/T Gear Position Switch Test/Replacement
A/T Gear Position Indicator Input Test ’97-98 Models/’99-00 Models
Interlock System
Interlock Control Unit Input Test
Key Interlock Solenoid Test
*Shift Lock Solenoid Test
* Shift Lock Solenoid Replacement
Park Pin Switch Test
* Park Pin Switch Replacement ’97-98 Models
*Park Pin Switch/Over-Drive (O/D} Switch Replacement ’99-00 Models
Over-Drive (O/D) Switch (’99-00 Models) Test

– Automatic Transmission Hydraulic System
Symptom-to-Component Chart
Hydraulic System
Road Test
Stall Speed Test
Fluid Level Checking/Changing
Pressure Testing
Transmission Transfer Inspection
Transfer Assembly Removal/ Installation
Transmission Removal
Illustrated Index (4WD) End Cover/Transmission
Illustrated Index (4WD) Transmission Housing
Illustrated Index (4WD) Torque Converter Housing/Valve Body
Illustrated Index (2WD) End Cover/Transmission
Illustrated Index (2WD) Transmission Housing
Illustrated Index (2WD) Torque Converter Housing/Valve Body
End Cover Removal
Transmission Housing Removal
Torque Converter Housing/Valve Body Removal
Valve Body Repair
Valve Assembly
Valve Caps Description
ATF Pump Inspection
Main Valve Body Disassembly/Inspection/Reassembly
Secondary Valve Body Disassembly/Inspection/Reassembly
Regulator Valve Body Disassembly/Inspection/Reassembly
Servo Body Disassembly/Inspection/Reassembly
Lock-up Valve Body Disassembly/Inspection/Reassembly
Mainshaft Disassembly/Inspection/Reassembly/Inspection
Sealing Rings Replacement
Countershaft Disassembly/Inspection/Reassembly/Inspection
One-way Clutch Disassembly/Inspection/Reassembly
Sub-shaft Disassembly/Inspection/Reassembly
Sub-shaft Bearings Replacement
Clutch Illustrated Index/Disassembly/Reassembly
Differential Illustrated Index
Backlash Inspection
Bearing Replacement
Differential Carrier Replacement
Oil Seal Replacement
Side Clearance Inspection
Transmission Housing Bearings
Mainshaft/Countershaft Bearings Replacement
Sub-shaft Bearing Replacement
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
Countershaft Bearing Replacement
Control Lever Assembly/Replacement
Reverse Idler Gear Installation
Park Stop Inspection/Adjustment
Transfer Assembly Illustrated index/Inspection/Disassembly
Transfer Drive Gear Bearing Replacement
Transfer Driven Gear Shaft Bearing Replacement
Transfer Housing Roller Bearing Replacement
Transfer Cover A Bearing Outer Race Replacement
Transfer Housing Bearing Outer Race Replacement/Reassembly
Transmission Reassembly
Torque Converter/Drive Plate
Transfer Housing Bearing Outer Race Replacement/Reassembly
Transmission Reassembly
Torque Converter/Drive Plate
Transmission Installation
Cooler Flushing
ATF Cooler Hoses Connection
*Shift Lever Removal/Installation
Disassembly/Reassembly ’97 98 Models
Disassembly/Reassembly ’99-00 Models
Over-Drive (0/D) Switch Wire Clearance Adjustment
Detent Spring Replacement
Shift Cable Adjustment Replacement

– Steering
Special Tools
Component Locations
Index
*Steering Column Inspection/Removal/Installation
Troubleshooting
Steering Lock Replacement
General Troubleshooting
Power Steering Hoses, Lines, Noise and Vibration
Fluid Leakage Inspection/Replacement
Fluid Leaks
Inspection and Adjustment
Power Steering Pump
Steering Operation Replacement
Power Assist Check Disassembly
With Vehicle Parked Inspection
Steering Linkage and Gearbox Reassembly
Pump Belt
Power Steering Gearbox
Rack Guide Adjustment Removal
Fluid Replacement Disassembly
Pump Pressure Check Reassembly
*Steering Wheel
Ball Joint Boot Replacement Removal/Installation/Disassembly/Reassembly

– Differential
Rear Differential
Special Tools Description
Rear Differential
Hydraulic Flow
Real-time 4WD-Dual Pump System
Troubleshooting
Rear Differential Assembly
Troubleshooting
Maintenance
Differential Fluid
Rear Differential Assembly
Illustrated Index Removal/Installation
Differential Carrier Assembly
Leak Repair
Oil Seals Replacement
Rear Differential Assembly/Disassembly/Reassembly

– Driveshafts
Special Tools
Driveshafts Inspection
Front Driveshafts Removal/Disassembly/Reassembly/Installation
Intermediate Shaft Removal/Disassembly/Reassembly/nstallation
Rear Driveshafts Removal/Disassembly/Reassembly/Installation
Propeller Shaft Inspection/Removal/Installation

– Suspension
Special Tools
Front Damper
Component Locations/Index/
Wheel Alignment Reassembly
Service Information/Installation
Camber
Rear Suspension
Caster
Suspension Arms Replacement
Front Toe Inspection/Removal/Disassembly/Inspection
Hub Bearing Unit Replacement/Adjustment
Upper Arm Bushing
Rear Toe Inspection/Replacement/Adjustment
Rear Damper
Turning Angle Inspection/Removal/Adjustment/Disassembly/Inspection
Wheel/Hub Inspection Reassembly
Bearing End Play Installation
Wheel Runout
Front Suspension
Suspension Arms Replacement
Knuckle/Hub Replacement
Lower Ball Joint Replacement
Ball Joint Boot Replacement

– Brakes
Special Tools
Master Cylinder/Brake Booster Removal/Installation
Component Locations/Index
Master Cylinder Inspection and Adjustment/Inspection/Disassembly.
Brake System Rubber Parts
Pushrod Clearance Adjustment and Brake Booster
Brake Booster Inspection
Brake Pedal
Rear Drum Brakes
Parking Brake Inspection/Bleeding
Brake Shoes
Brake System Indicator/Replacement
Front Brake Pads
Wheel Cylinder Replacement
Brake Hoses/Lines Inspection and Replacement
Front Brake Disc Inspection/Torque Specifications
Disc Runout Inspection
Hose Replacement
Disc Thickness and
Parking Brake Cable
Parallelism Inspection
Front Brake Caliper Inspection and Replacement/Disassembly/Reassembly

– Anti-lock Brake System (ABS), ’97-00 Models
Special Tools
Component Locations
Anti-lock Brake System (ABS) Features/Construction
Circuit Diagram
ABS Control Unit Terminal/Arrangement
Troubleshooting Precautions
Diagnostic Trouble Code (DTC)
Indication (SCS Mode)
DTC Erasure (MES Mode)
Troubleshooting Index
Troubleshooting
ABS Indicator Light Does Not Come On
ABS Indicator Light Does Not Go Off (No DTC)
DTC 11-18: Wheel Sensor
DTC 31-38: Solenoid
DTC 51-53: ABS Pump Motor
DTC 54: Main Relay
DTC 61: Ignition Voltage
DTC 81: Central Processing Unit (CPU)
Modulator Unit Removal/Installation
ABS Control Unit Replacement
Pulsers/Wheel Sensors Inspection
Wheel Sensor Replacement

– Body
Bumpers
Front Bumper Removal and Installation
Rear Bumper Removal and Installation
*Dashboard
Instrument Panel Removal and Installation
Driver’s Dashboard Lower Cover and Knee Bolster Removal and Installation
Glove Box Removal and Installation
Center Pocket Removal and Installation
Center Dashboard Lower Cover Removal and Installation
Power Window Switch Removal and Installation
Center Air Vent Removal and Installation
Side Air Vent Removal and Installation
Side Defogger Trim Removal and Installation
Dashboard Removal and Installation
Rear Weatherstrip Replacement
Doors Component Location Index
Front Door
Rear Door
Tailgate Door
Fenderwell
Front Wheelwell Protector Replacement
Inner Fender Replacement
Rear Wheelwell Protector Replacement
Fuel Pipe Protector Replacement
Rear Air Outlet Replacement
*Frame Repair Chart
Front Grille Replacement
Glass
Component Location Index
Hood Replacement/Adjustment
*Interior Trim
Component Location Index
Mirrors
Component Location Index
Moldings
Roof Molding Replacement
Door Moldings Replacement
Openers Component Location Index
Rear Hatch Glass Replacement/Disassembly/Reassembly/Adjustment
Center Panel Removal and Installation
Dashboard Frame Replacement
Seats Component Location Index
Side Sill Panel Replacement
Spare Tire Cover
Emblem Installation
Sub-frame
Wiper/Washer Component Location Index

– Heater and Air Conditioning
Special Tools
Component Location
Description
Circuit Diagram
Troubleshooting
Symptom Chart
Self-diagnosis Function
Flowcharts
Air Mix Control Motor
Blower Motor Speed
Blower Motor
Evaporator Temperature Sensor
Mode Control Motor
Recirculation Control Motor
Radiator Fan
Condenser Fan
Radiator Fan Switch
Both Fans
Compressor
A/C System
Heater Control Panel Input/Output Signals
Mode Control Motor Replacement/Test
Recirculation Control Motor Replacement/Test
Air Mix Control Motor Replacement/Test
Evaporator Temperature Sensor Test
Power Transistor Test
Relays Test
Heater Control Panel Replacement
Blower Unit Replacement/Overhaul
Evaporator Replacement/Overhaul
A/C Filter Replacement
*Heater Unit Replacement/Overhaul
Temperature Control Adjustment
A/C Service Tips and Precautions
A/C System Torque Specifications
A/C System Service
Performance Test
Pressure Test Chart Recovery/Evacuation/Charging/Leak Test
Compressor Replacement/illustrated Index
Clutch Inspection
Clutch Overhaul
Thermal Protector Replacement
Relief Valve Replacement
A/C Compressor Belt Adjustment
Condenser Replacement
Heater Control Panel

– Body Electrical
Special Tools
Troubleshooting
Tips and Precautions
Five-step Troubleshooting
Wire Color Codes
Relay and Control Unit Locations
Engine Compartment
Dashboard
Door
Index to Circuits and Systems
Accessory Socket
*Airbags
Air Conditioning
Alternator
Anti-lock Brake System (ABS)
*A/T Gear Position Indicator
Automatic Transmission System
Battery
Blower Controls
Charging System
Clock – ’98 Model
Connector Identification and Wire Harness Routing
Cruise Control
Dash Lights Brightness Controller
Fan Controls
Fuel Pump
Fuses
*Gauges
Circuit Diagram
Fuel Gauge
Speedometer
Ground Distribution
Hatch Glass Opener
Heater Controls
*Horns
*Ignition Switch
Ignition Key Light System-’97 Model
Ignition System
*Integrated Control Unit
Interlock System
Lighting System
Lights, Exterior
Back-up Lights
Brake Lights
Daytime Running Lights (Canada)
Headlights
High Mount Brake Light
License Plate Lights
Rear Side Marker Lights
Taillights
Lights, Interior
PGM-FI Control System
Power Distribution
Power Door Locks
Power Mirrors
Power Relays
Power Windows
Rear Window Defogger
Starting System
Stereo Sound System
*Supplemental Restraint System (SRS)
*Turn Signal/Hazard Flasher System
*Under-dash Fuse/Relay Box
Vehicle Speed Sensor (VSS)
*Wiper/Washers

– Restraints
Seat Belts
Supplemental Restraint System (SRS)
Seat Belts
Front Seat Belt Replacement
Component Location Index
Rear Seat Belt Replacement Inspection
Child Seat Tether Anchor Installation ’97-99 Models
Child Seat Tether Anchor Removal/Installation -’00 Model

– Supplemental Restraint System (SRS)
Special Tools
Troubleshooting
Component/Wiring Location
Index ’97 model
Self-diagnostic Procedures
Reading the DTC
Component/Wiring Location
Erasing the DTC Memory
Index ’98-00 models
Troubleshooting Intermittent
Description
Failures
Circuit Diagram
Diagnostic Trouble Code (DTC)
Precautions/Procedures
Chart ’97 model
General Precautions
Diagnostic Trouble Code (DTC)
Airbag/Seat Belt Tensioner
Chart ’98-00 models 24-31
Handling and Storage
SRS Indicator Light Wire
SRS Unit Precautions
Connections
Inspection After Deployment
Flowcharts
Wiring Precautions
Driver’s Airbag
Spring-loaded Lock Connector
with Built-in Short Contact Replacement
Front Passenger’s Airbag Connectors
Spring-loaded Lock Connectors
Backprobing Spring-loaded Lock
Disconnecting the Airbag Connectors and the Seat Belt Tensioner Connectors
Steering-related Precautions/Replacement
Cable Reel Replacement
SRS Unit Replacement
Airbag/Seat Belt Tensioner Disposal