MANUAL DE SERVIÇO – Volksvagen Beetle (1998-2010 – TYP,1C,1Y)

CONTENT

General Information 689
-Commonly Used Abbreviations
-Air Bag Deactivation Procedures
-Trouble Shooting – Basic Procedures
-Anti-Lock Brake Safety Precautions
-Symptom Check List Worksheets
-Computer Relearn Procedures
-Drive Axle Noise Diagnosis
-OBD-II Vehicles – OBD-II Readiness Monitors
-Electrical – Simbols and Abreviations
-Electrostatic Discharge (ESD) Warning – Basic Information
-Engine Overhaul Procedures
-Engine Performance Diagnostic Routine Outline
-Engine Performance Safety Precautions
-Engine Performance Troubleshooting
-Gear Tooth Contact Patterns
-General Cooling System Service
-How to use the Engine Performance Section
-Canadian-To-U.S. Model Reference Tables
-Uniform Inspection and Communication Standards
-MAP Drive Train & Transmission
-MAP Electrical Systems
-MAP Engine Performance & Maintenence
-English-Metric Conversion Chart
-Traction Control, 4WD & AWD Identification & Disable Procedures – All Models
-Troubleshooting Clutches
-Troubleshooting Manual Transmissions
-Waveforms – Injector Pattern Tutorial
-Wheel Alignment Theory & Operation

Accessories & Equipment 1.937
-CRUISE CONTROL SYSTEM (CCS) THROUGH M.Y. 2001, SERVICING
-Lights, Switches – Exterior – New Beetle
-Instruments – New Beetle
-Speedometer Vehicle Speed Sensor Troubleshooting – New Beetle
-Lights, Switches – Interior, Anti-Theft – New Beetle
-Lights, Switches – Exterior – New Beetle
-On Board Diagnostic (OBD) – New Beetle
-On Board Diagnostic (OBD) – New Beetle (Instrument Cluster, Data Bus & Anti-theft Immobilizer)
-Radio, Telephone, Navigation, Trip Computer – New Beetle
-Front Doors, Central Locking System – New Beetle
-Exterior Equipment – New Beetle
-Interior Equipment – New Beetle
-Seats – Frames – New Beetle
-Convertible Top – New Beetle
-Sunroof – New Beetle
-Glass, Window Regulators – New Beetle
-Turn Signal And Emergency Flasher System Troubleshooting – New Beetle
-Dual Horns Troubleshooting – New Beetle
-Lights, Switches – Exterior – New Beetle
-Wiper/Washer Systems – New Beetle

Brakes 665
-Anti-Lock Brake System
-On Board Diagnostic (OBD) – New Beetle
-Disc

Drive Axles 48
-Axle Shafts

Electrical 257
-Electrical Component Locator
-Fuses & Circuit Breakers
-Generators & Regulators
-Starters
-System Wiring Diagrams

Engine 3.392
-Engine Cooling System – New Beetle, 1.8L (APH, AWV & AWP)
-Engine Cooling System – New Beetle, 1.9L 4-Cyl. – BEW
-Engine Cooling System – New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)
-Engine Cooling System – 1.9L 4-Cyl. ALH – New Beetle
-Specifications & Drive Belt Routing – 1.8L Turbo (Except Passat)
-Specifications & Drive Belt Routing – 1.9L TDI (ALH Engine Code)
-Specifications & Drive Belt Routing – 2.0L (AEG, AVH, AZG, BBW, BDC, BEV & BGD Engine Code)
-Electric Cooling Fans
-Engine Cooling System – New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)
-Engine Mechanical – New Beetle, 1.9L 4-Cyl. (Engine Code BEW)
-Engine Mechanical – 1.9L 4-Cyl. – ALH
-Engine Mechanical – New Beetle, 2.0L 4-Cyl. – AEG, AVH, AZG, BDC, BEV, BGD
-Engine Mechanical – New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)
-Exhaust System, Emission Controls – New Beetle, 1.8L (APH, AWV & AWP)
-Exhaust System, Emission Controls – 1.9L 4-Cyl. – ALH,
-Exhaust System, Emission Controls – New Beetle, 1.9L 4-Cyl. – BEW
-Exhaust System, Emission Controls – 2.0L New Beetle (AEG, AVH, AZG, BDC, BEV & BGD)
-Exhaust System Emission Controls, 2.0L Generic Scan Tool
-Diesel Direct Fuel Injection System, Servicing – New Beetle, 1.9L 4-Cyl. ALH
-Diesel Fuel Injection – New Beetle, 1.9L 4-Cyl. – BEW
-Diesel Fuel Injection, 1.9L ALH
-Fuel Supply, 1.9L 4-CYL. ALH & BEW
-Fuel System – New Beetle, 1.8L (APH, AWV & AWP)
-Fuel System – 1.9L 4-Cyl. – ALH
-Fuel System – New Beetle, 1.9L 4-Cyl. – BEW
-Fuel Supply – 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
-Ignition Glow Plug System – New Beetle, 1.9L 4-Cyl. – BEW
-Ignition Glow Plug System – New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
-Ignition-Glow Plug System, 1.8L Generic Scan Tool
-Ignition-Glow Plug System, 1.8L APH
-Ignition/Glow plug system, 1.8L AWP, AWV
-Ignition-Glow Plug System, 2.0L Generic Scan Tool
-Multiport Fuel Injection (MFI) – New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
-Multiport Fuel Injection (MFI) , 1.8L AWP, AWV
-Starters
-Timing Belt Replacment 1.9L 4-Cylinder – Turbo Diesel – ALH Engine
-Turbocharger, G – Charger, 1.8L Generic Scan Tool
-Turbocharger, G-Charger
-Turbocharger, G-Charger – New Beetle, 1.9L 4-Cyl. – BEW

Engine Performance 994
-On-Vehicle Adjustments
-Basic Diagnostic Procedures – Beetle – Gasoline
-Emission Applications
-Service & Adjustment Specifications
-Specifications
-Self-Diagnostics – 1.9L Turbo Diesel – Beetle, Golf & Jetta (Engine Code ALH)
-On-Board Diagnostic (OBD), 1.8L Generic Scan Tool
-Generic Scan Tool, 1.9L ALH & BEW-
-On-Board Diagnostic (OBD), 2.0L Generic Scan Tool
-Vacuum Diagrams

HVAC 116
-Air Conditioning
-Dust & Pollen Filter
-Heating, Ventilation

Restraints 22
-Air Bag Restraint Systems

Steering 109
-Power Steering

Suspension 120
-Front Suspension
-General Diagnosis
-Rear Suspension
-Wheel Alignment Specifications & Procedures

Transaxle-Transmission 1.806
-AT Diagnosis – 01M
-AT Diagnosis – New Beetle, 09G
-Overhaul – New Beetle, 01M
-Overhaul – New Beetle, 02E
-Overhaul – New Beetle, 09G
-Removal & Installation – 01M
-Servicing – 01M & 01V
-Clutches – New Beetle (5 & 6 Speed, 02M)
-MT Overhual 5 & 6 Spd. Manual Transmission 02M
-MT Overhual 5 Spd. Manual Transmission 02J
-Servicing – New Beetle (5-Speed, 02J)

Technical Service Bulletins 2
-Vehicle Recalls & Technical Service Bulletins