MANUAL DE SERVIÇO – Volkswagen Fox 2004 (Engine and Maintenance)

CONTENT:

Maintenance Handbook

1 Engine overview

2 Service plans
– Service table
– Delivery inspection
– Oil Change Service
– Intermediate service Models 2010 (Europe) and Models 2009▸ (except Europe)
– Intermediate service Models 2011▸ (Europe)
– Inspection Service
– Supplementary services based on time elapsed and/or kilometers traveled

3 General remarks
– Rear license plate (only Cross Fox Europe) – install
– Lifting the vehicle with a workshop lift and jack
– Service tag
– Self-diagnosis – refer to the fault memory of all systems
– Vehicle identification data
– Service intervals
– Countries with high sulfur content in diesel
– Engine oils
– Identification letters and engine number
– Push starting (pushing the vehicle to start)/towing

4 Service descriptions
– Clock – set
– Maintenance interval indicator (if available): reset with the Vehicle Diagnosis, Measurement and Information System
– Spare wheel support stop: lubricate – (Cross Fox)
– Fire extinguisher – check the charge
– Power window drive – reprogram
– Radio – activate the anti-theft code
– Reading radio code using Diagnosis, measurement and information system
– Wheel fastening screws – tighten to correct torque
– Battery – check terminals for proper seating and fastening
– Battery – check the charge capacity
– Engine oil level – check and replenish if necessary
– Sunroof: check operation, clean and lubricate the guide rails
– Transport safety devices – remove
– Driver and passenger airbags – visual inspection of Airbag units
– Windshield and rear window wiper and washer – check the operation
– Windscreen and rear window wiper blades – check the resting position
– Wiper blade – check the incidence angle
– Tire pressure (including spare wheel), condition, tread, sides and groove depth – check
– Engine oil – drain and fill; change the oil filter
– Engine and components in engine compartment (from above and below) – make a visual inspection for leaks and damage
– Poly-V belt – check the condition
– Constant velocity joint bellows – visual inspection
– Gearbox – check the oil level and replenish if necessary
– Brake system – visual inspection for damage and leaks
– Front brake pads – check the thickness
– Lower body section protection – make a visual inspection for damage
– Steering bar tips – check clearance, fastening and sealing bellows
– Rear wheels: adjust the roller bearing clearance (only for vehicles without ABS and equipped with the engines: AQZ, BAH, ASY, BLH, and CFZA from 07/01/2007.
– Suspension arm joints – visual inspection
– Cooling system – check the antifreeze additive and the coolant level
– Spark plugs – replace
– ATF oil reservoir for power steering – replenish the level
– Dust and pollen filter – replace the filter element
– Timing belt – replace; Semi-automatic camshaft tensioning pulley – check
– Camshaft activation timing belt – check
– Air filter – clean the case and replace the filter element
– Fuel filter – replace
– Fuel filter – drain
– Brake fluid – replace
– Brake fluid level (depending on brake pad/lining wear) – check
– Headlight adjustment – check and adjust headlights if necessary
– Perform a test run

5 Additional tasks due to country legislation
– Exhaust gas test
– Glossary

Workshop Manuals

Workshop Manuals – 3 Cylinder Diesel Engine
– Technical data
– Cylinders, engine block, support, cover
– Crankshaft, pistons
– Cylinder head, valve control mechanism
– Lubrication system
– Cooling system
– Supply system – Fuel tank, fuel pump
– Overcharge – turbo
– Supply system – mechanical injection (diesel)
– Exhaust system
– Chamber pre-heating system

Workshop Manuals – 3 Cylinder Injection Engine
– Technical data
– Cylinders, engine block, support, protector
– Crankshaft, pistons
– Cylinder head, valve control mechanism
– Lubrication system
– Cooling system
– Supply system – tank, Fuel pump (pre-supply pump) -G6-
– Supply system – fuel injection
– Exhaust system
– Ignition system

Workshop Manuals – 4 Cylinder Diesel Engine
– Technical data
– Cylinders, engine block, support, protector
– Crankshaft, pistons
– Cylinder head, valve control mechanism
– Lubrication system
– Cooling system
– Supply system – tank, Fuel pump (pre-supply pump) -G6-
– Supply system – fuel injection
– Exhaust system
– Ignition system

Workshop Manuals – 4 Cylinder Injection Engine (2 valve Roller Rocker Finger)
– Technical data
– Removing and installing engine
– Crankshaft group
– Cylinder head, Valve gear
– Lubrication
– Cooling system
– Fuel supply system
– Mixture preparation, Injection
– Exhaust system
– Ignition system

Workshop Manuals – 4 Cylinder Injection Engine
– Technical data
– Cylinders, engine block, support, protector
– Crankshaft, pistons
– Cylinder head, valve control mechanism
– Lubrication system
– Cooling system
– Supply system – Fuel tank, fuel pump
– Fuel supply system – fuel injection
– Exhaust system
– Ignition system