CONTENT
OVERVIEW, MAINTENANCE
-Golf, GTI and Jetta Product Familiarization
-Maintenance
ENGINE
-General Information
-Engine-Removing and Installing
-Crankshaft/Cylinder Block (4-Cylinder) 15d
-Crankshaft/Cylinder Block (6-Cylinder)
-Cylinder Head and Valvetrain (1.8L Engine)
-Cylinder Head and Valvetrain (1.9L Engine)
-Cylinder Head and Valvetrain (2.0L Engine)
-Cylinder Head and Valvetrain (2.8L Engine)
-Cylinder Head and Valvetrain (1.9L PD Engine)
-Engine-Lubrication System
-Engine Cooling System
ENGINE MANAGEMENT, EXHAUST AND ENGINE ELECTRICAL
-General Information
-Fuel Storage and Supply
-Turbocharger and Intercooler
-Fuel Injection-Diesel (1.9L Engine)
-Fuel Injection-Motronic (1.8L Engine)
-Fuel Injection-Motronic (2.0L Engine)
-Fuel Injection-Motronic (2.8L Engine)
-Exhaust System and Emission Controls
-Engine Electrical
-Ignition System-Gasoline
-Ignition System-Diesel
CLUTCH, TRANSMISSION AND FINAL DRIVE
-Clutch
-Torque Converter
-Manual Transmission
-Automatic Transmission
-Differential and Final Drive
SUSPENSION, BRAKES AND STEERING
-Front Suspension and Drive Axles
-Rear Suspension
-Wheels-Tires, Wheel Alignment
-Anti-Lock Brakes (ABS)
-Brakes-Mechanical Components
-Brakes-Hydraulic System
-Steering
BODY – ASSEMBLY
-Body-Front
-Hood and Lids
-Front Doors
-Rear Doors
BODY COMPONENTS AND ACCESSORIES
-Sunroof
-Bumpers
-Body-Exterior Equipment
-Seatbelts, Airbags
BODY-INTERIOR TRIM
-Trim-Interior
-Seats
HEATING AND AIR CONDITIONING
-Heating and Ventilation
-Air Conditioning
ELECTRICAL SYSTEM
-General Information
-Instruments
-Radio and Communication
-Wipers and Washers
-Lights, Accessories-Exterior
-Lights, Accessories-Interior
-Wiring Diagrams, Fuses and Relays
-Scan Tool
R32 SUPPLEMENT GENERAL
-Engine
-Transmission
-Suspension and Brakes
-Exterior features
-Vehicle Identification Number (VIN)
MAINTENANCE
-Ball joints, checking
-Brake pads, checking
-Breakdown set, replacing tire sealant
-Exhaust system, checking.
-Ribbed V-belt, removing and installing
-Sound absorber panels, removal
-Spark plugs, replacing
ENGINE….
-Engine number
-Cylinder block assembly
-Chain drive assembly.
-Cylinder head assembly
-Engine lubrication system.
-Oil pressure specifications
-Oil filter assembly
-Cooling system components
-Coolant hose diagram
FUEL SUPPLY, INJECTION, IGNITION AND EXHAUST
-Fuel supply components
-Fuel injection system components
-Fuel injection system components, upper
-Exhaust system components, front
-Exhaust system components, rear
-Ignition system components
TRANSMISSION
-Transmission identification
-Transmission electrical components
-All wheel drive control module, removing and installing
-Rear final drive, identification
-Haldex clutch oil and filter, servicing
SUSPENSION AND BRAKES
-Front suspension assembly
-Front strut assembly
-Rear suspension assembly
-Rear shock and spring assembly
-Front brake assembly
-Front brake pads, removing and installing
-Rear brake assembly
BODY COMPONENTS
-Front bumper cover assembly
-Center ventilation grid assembly
-Rear bumper cover assembly
-Rear bumper carrier assembly
-Front and rear valence spoilers.
-Sill panel extension
TABLES
-2004 m.y. 3.2L engine, maintenance schedule
-02Y manual transmission specifications
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